Category Archives: BIOMASS NOW — SUSTAINABLE GROWTH AND USE

Biopulping and wood utilization

Biopulping, also known as biological pulping, refers a type of industrial biotechnology using fungus to convert wood chips to paper pulp. This technology has the potential to improve the quality of paper pulp, reduce energy consumption and environmental impacts when compare with the traditional chemical pulping technologies [189].

The aim of pulping is to extract cellulose from plant material. The traditional approaches are mechanical and chemical pulping. The former method is generally accomplished by refining grinding or thermo-mechanical pulping. The latter way is to dissolve lignin from the cellulose and hemicellulose fibers via chemical treatment, such as kraft pulping in which wood chips are cooled in a solution containing sodium hydroxide and sodium sulfide [190]. These traditional pulping technologies have several drawbacks: (1) high energy demand; (2) low cellulose yield, especially from chemical pulping due to partial degradation of cellulose;

(3) potential hazards chemicals emitted to the environment [189].

Lignin is a complex polymer which serves as a structural component of higher plants and is highly resistant towards chemical degradation [191]. White-rot and brown-rot fungi are two classifications of wood-rotting basidiomycetes. White-rot basidimycetes have been reported enable to, selectively or simultaneously with cellulose, degrade lignin in different types of wood [191, 192]. Brown-rot basidiomycetes, which grow mainly on softwood, can degrade wood polysaccharides but cause only a partial modification of lignin. Besides white — and brown — rot basidimycetes, some scomycetes so-called soft-rot fungi which can degrade wood under extreme environmental conditions such as high or low water potential that prohibit the activity of other fungi [191].

The fungal treatment process fits in a paper mill operation well. After wood is debarked, chipped and screened, wood chips are briefly steamed to reduce natural chip microorganisms, cooled with air, and inoculated with the biopulping fungus for 1 to 4 weeks prior to further processing. The biopulping has been indicated as a technology technologically feasible and economically beneficial [193].

This biological treatment of wood using fungi has also been studied and used as a pre­treatment approach prior to enzymatic hydrolysis for biofuel production [194-196]. However, more research are required to understand the mechanism of wood degradation, structural changes of wood cell wall caused by these wood decay fungus and to improve the treatment technologies [197, 198].

6. Conclusions

The concept of ‘biorefinery’ has emerged since the potential of lignocellulosic based products substituting fossil fuel derived products has been discovered. Biorefienries may play a major role in tackling climate change by reducing the demand on fossil fuel energy and providing sustainable energy, chemicals and materials, potentially aiding energy security, and creating opportunities and market. This paper reviewed a wide range of such lignocellulosic derived products and current available biorefinery technologies. Some of these technologies have been or being close to the industrialization and others are still at the early stage of development. However, more research efforts are required to improve the technologies and integrate the biorefinery system in order to achieve the maximum outputs and to make biorefinery work at scale.

Author details

Hongbin Cheng [3] +

Department of Process Engineering, Stellenbosch University, Stellenbosch, South Africa New China Times Technology Ltd, China

Lei Wang+

Department of Life Science, Imperial College London, London, UK New China Times Technology Ltd, China

Perspectives for future research: The use of willows in phytoremediation

In Canada, it is estimated that millions of hectares of arable land lie uncultivated. These so — called marginal lands tend to be less productive, less accessible, poorly drained, or even contaminated [79]. Willows have been successfully used to capture leached nutrient and heavy metals from soils [54, 59, 80, 81]. The various species of Salix have been shown to establish well on these marginal and contaminated soils, which provides new research opportunities for future applications.

3.1. Phytoremediation

The main types of contaminants found in Quebec soils are petroleum products and heavy metals [82]. In many urban areas, past industrial activities have resulted in thousands of contaminated sites that require decontamination prior to any further utilization. Estimates by the province’s ministry of environment have shown that, in the region of Montreal alone, there are over 1350 contaminated sites of which only 54% are in the process of being rehabilitated by traditional methods [83]. Current decontamination methods imply the excavation of the contaminated soils, transport to a landfill treatment facility followed by chemical cleaning, vitrification, incineration or dumping; these steps are extremely expensive [84]. Plant-based in situ decontamination technologies, i. e. phytoremediation, represent a cost-effective alternative [84]. Plants have the capacity to accumulate, translocate, concentrate, or degrade contaminants in their tissues. Phytoremediation takes

advantage of the microbial communities (bacteria and fungi) present in soils to increase the potential of plants to uptake pollutants from the soil matrix. Willows are among the species most widely used for phytoremediation, given their diversity and tolerance of high levels of contaminants [85]. Also, willows develop an extensive root system that stimulates rich and diverse microbial communities that are involved in the degradation of organic pollutants, These characteristics, combined with exceptionally high biomass production, make them very suitable for phytoremediation [86].

Phytoremediation using willows is becoming an increasingly popular alternative approach to decontamination, and several studies and pilot projects are underway. Willows have been used successfully to treat highly toxic organic contaminants such as PCBs, PAHs, and nitro — aromatic explosives [87]. Similarly, willows, in particular S. viminalis and S. miyabeana, have been shown to accumulate Cd and Zn in their stems and leaves while sequestering Cu, Cr, Ni and Pb in their roots [85,88,89,90]. In previous studies, the efficiency of willows in short — rotation intensive plantation for the elimination of heavy metals contained in wastewater sludge has been investigated [28, 59, 90]. We have also found that willow may be useful for improving sites polluted by mixed organic-inorganic pollution [91] (Figure 8).

Figure 8. Phytoremediation using willows on a former oil refinery around Montreal

Although the fast-growing perennial habits of short-rotation coppice willow planted at high densities result in a low concentration of metals accumulated in biomass after one year of growth, the high biomass production of Salix spp. over several harvesting cycles (2-3 years) allows them to accumulate large quantities of metals over the long-term, suggesting great potential as a phytoremediation tool.

Species characteristics and natural distribution of willows

The genus Salix comprises about 350 to 500 different species worldwide [14] and is taxonomically complex and difficult to arrange in distinct sub-groups, probably due to intersectional and intersubgeneric polyploidy [15]. About 10% of the willow species consist of deciduous tree species, some of which may attain a height of > 20 meter. However, the vast majority consists of multiple stemmed trees and shrubs, and also a number of very short procumbent species can be found, not exceeding the height of the herb-layer in which they reside. Willow mainly is a boreal-arctic genus, with its natural distribution primarily in the northern hemisphere. Most willow species are found in China and in the former Soviet Union, and some indigenous species are present in India and Japan. The genus also occurs naturally in the southern hemisphere in Africa and in Central — and South America [14], and has been introduced in Australasia and New Zealand. Many species have been transferred beyond their natural range. The short rotation coppice systems currently in use in Sweden are mainly based on Salix viminalis, which was introduced in the 1700’s from continental Europe for the purpose of basket making, and on their hybrids with S. burjatica and S. schwerinii, recently introduced from Siberia.

Early records of willow cultivation date from 2000 years ago in the Roman Empire and in modern times willow breeding and selection programs have been recorded from Sweden, the UK, Belgium, France, Croatia, Poland, Hungary, former Yugoslavia, Romania, Bulgaria and China, but also outside Eurasia in New Zealand, Argentina, Chile, Canada and in the USA. The development of molecular methods in plant breeding is likely to speed up the selection of new and viable material [16] and is envisaged to lead to a willow crop which is less prone to pests and diseases and which can be managed with lower inputs than the current systems [17].

The widespread interest in the willow genus is due to the fact that many of its species, which are light demanding pioneer trees, exhibit a very high growth rate in their juvenile stage. Many willow species can easily be propagated by means of cuttings, and most species and their hybrids will generate new shoots abundantly after cutting down older shoots and stems [18]. Under Swedish conditions, willow has a very high and well documented growth potential [19] which, though, is not completely realized in commercial short rotation forestry [20]. To fully exploit the growth potential of willows, a soil fertility level is required which is comparable with those found on conventional agricultural soils in Sweden. To maintain growth in the long term, dry sites have to be avoided and nutrients have to be added at a rate which balances nutrient removal by harvest. Compared to conventional forestry, willows require a relative intensive management, but compared to conventional agricultural practice, management input is much lower.

Nutrients

The concentrations of N, P and C in the above-ground biomass of 14 dominant macrophyte species (including Chara globularis and Nitella translucens) in seven shallow lakes of NW Spain were measured by Fernandez-Alaez et al. (1999) that found significant differences for the three nutrients among the species and among the groups of macrophytes. The charophytes showed the lowest P (0.053% dry weight) and C (35.24% dry weight) content. Also, only the charophytes exhibited a strong association between N and P (r = 0.734, p < 0.0001), reflecting an important biochemical connection in these species.

Phosphorus was established as a limiting factor of all the macrophytes (N:P = 35:1), especially charophytes, in which it was below the critical minimum. Siong et al. (2006) used sequential P fractionation to study the nutrient speciation in three submersed macrophytes species, Chara fibrosa, Najas marina and Vallisneria gigantea, and the implications for P nutrient cycling in the Myall Lake, New South Wales, Australia. The mean TP of both Najas marina and Vallisneria gigantea was significantly higher than that of Chara fibrosa, even when the comparison made was based on the ash-free dry weight (AFDW). However, P co­precipitation with calcite (CaCO3) induced during intense periods of photosynthesis occurs in hard water lakes, and this indirect mechanism of reducing P bioavailability in the water column may have been underestimated in assessing Chara beds acting as nutrient sink in shallow lakes. According to their results, besides the indirect mechanism above, P in the water column was also directly co-precipitated with encrusted calcite along the charophyte intermodal cell, and such a calcification should be regarded as a positive feedback in stabilizing Chara dominance in lakes. Siong & Asaeda (2009) studied the effect of Mg on the charophyte calcite encrustation, and assessed whether charophytes growing on the non­calcareous sediments of the Myall Lake could function as an effective nutrient sink for P in a

similar manner to charophytes growing on the calcareous sediments of freshwater calcium — rich hard water systems. According to the last authors, calcification of Chara fibrosa was significantly inhibited by Mg in the water column and, consequently, reduced the formation of Ca-bound P that has a potential sink for P. However, a large percentage of non­bioavailable forms of P in the lake sediments suggested that P sink was through burial of dead organic matter and subsequent mineralization process.

The inorganic phosphorus concentration was not yet significantly related to the charophyte biomass. Palma-Silva et al. (2002) observed that the charophyte community (Chara angolensis and Chara fibrosa) sometimes occupied the entire benthic region in the Imboacica coastal lagoon in Brazil, and presented a large variation in C:N:P ratio. Results of their investigation (samples taken in March, April, May, July and October 1997) indicated that the charophytes fast growth may have absorbed a great amount of the nutrients entering the lagoon. Values of nutrient concentrations in the charophytes biomass were, according to those authors, within the expected range for the group, with the most eutrophic sampling station in the lake showing the highest N and P values. C:N:P ratios presented high values, and the biomass values were higher in the less eutrophic areas. The biomass reached maximum values of between 400 and 600 g DW m-2, and the C:N:P ratio varied from 51:7:1 to 1603:87:1, indicating that the two Chara species may grow in a wide range of nutrient concentration. The same authors concluded that the charophyte community would be responsible by the nutrient decrease in the water column and keeping the water clear after drawdowns (Palma — Silva et al. 2002).

Several authors concluded that the nutrient kinetics favor the phytoplankton growth over Chara, thus assuming a P-limited condition. Therefore, although nutrient concentration may influence the charophyte phenology and abundance, light appeared to be a stronger regulator in the Okeechobee Lake. Schwarz & Hawes (1997) also observed the influence of the water transparency on the variation of the charophyte biomass in the Coleridge Lake, New Zealand. In the latter lake, total algal biomass did not surpass 180 g DW m-2 between 5 and 10 m depth. Pereyra-Ramos (1981) worked with seven charophyte species collected from Polish lakes and observed an increase of their fresh dry weight during the summer (July): Chara rudis 2.07 kg m-2, Chara vulgaris 1.61 kg m-2, Chara contraria 0.54 kg m-2, Chara fragilis 0.39 kg m-2, Chara jubata 0.37 kg m-2, Chara tomentosa 0.28 kg m-2 and Nitellopsis obtusa 0.24 kg m-2. Together, the charophytes represented 53% of the total submersed macrophytes biomass, 28% of Elodea sp. and 8% of Ceratophyllum demersum, two submersed macrophytes. According to Howard-Williams et al. (1995), Chara corallina biomass in deep (average 90 m depth) New Zealand lakes ranged around 300 g DW m-2. Bakker et al. (2010) registered a strong decline of the Chara sp. biomass under the nutrient enriched condition of Lake Loenderveen, Norway. Similar situation was already detected by Blindow et al. (1993) and van de Bund & van Donk (2004) for other water bodies.

Metabolic modeling

The most sophisticated modeling tool is that introduced by the metabolic engineering. This approach relies upon the concept of metabolic pathways as sequences of specific enzyme — catalyzed reaction steps converting substrates into cells’ products. The manipulation of metabolic pathways to improve the cellular properties and especially the yield or the productivity of some important metabolites is of interest. So the metabolic engineering is recently developed with the purpose of generating information for the oriented modification of the enzymatic, regulatory or transport activities of the cells. The information will be used to build upgraded cells by the further application of the recombinant DNA technology.

The determination and the correct interpretation of the structure and the control mechanisms of metabolic networks are the first critical tasks of the metabolic engineering in order to fulfill the goal of rational pathway manipulation [14]. The main accent is towards considering the metabolic network as a whole and not the individual reactions. Due to the increased complexity of these networks and of the corresponding regulatory mechanisms the physiological state (metabolic steps characteristics at specific genetic and environmental conditions) of the cells is determined by the in vivo metabolic fluxes and their control.

The flux can be defined as the rate of material processing through a whole metabolic pathway. The value of the flux does not introduce information about the activity of the enzymes from the considered pathway, but it represents only their contribution regarding the substrate conversion into the final metabolite of this pathway.

The quantification of the metabolic fluxes is the principal objective realized by the techniques of Metabolic Flux Analysis (MFA) [15]. Metabolite balancing is the first operation in the determination of fluxes, done with the major hypothesis that the intracellular fluxes can be evaluated by measuring the extracellular fluxes. The metabolite balancing is performed by using a stoichiometric model for the intracellular reactions and by applying a mass balance around each intracellular metabolite, without any enzyme kinetic information. The general defining relationship is of matrix form:

S ■ v = r (29)

where: S=stoichiometric matrix of the metabolic network

v=vector of unknown fluxes

r=vector of measured metabolite extracellular concentrations, whereas the metabolite intracellular concentrations is 0.

The rows number is representing the number of metabolites in the pathway and the number of columns is equal to the unknown number of fluxes at steady state condition. The resulting system is normally underdetermined as the number of reactions is normally greater than the metabolite number. There are also various network structure characteristics (metabolic branch, reversible reactions, and metabolic cycles) that can increase the system degree of freedom.

So beside the metabolic balancing constraints additional constraints are needed to solve the equations system. If finally there are more constraints than the freedom degree, the system becomes over determined and redundant equations are to be used to test the consistency of the overall balances. The supplementary constraints can be obtained by using other information regarding the intracellular biochemistry and/or by applying others techniques

[15].

So, another tool to perform MFA is the Linear Programming (LP) [14, 16]. Conforming to this method the metabolic fluxes are determined by simultaneously accomplishing 2 conditions: to be in line with the metabolic balances constraints and to optimize a certain objective function. So it is to formulate the mathematical problem:

Minimize c ■ v = ^ cjvi

Subject to S ■ v = r (30)

where: c= vector of the weight factors of fluxes in the objective function.

The objective functions can be: maximize the metabolite production rate or cells’ growth rate; minimize the ATP production rate or substrate uptake rate; maximize growth rate for a given metabolite formation rate.

Another source of additional constraints is usually the introduction of certain types of supplementary measurements. The most useful tool of this type is the application of isotopic tracer methods. In isotopic tracer techniques there is a substrate in the cells labeled with an easily detectable isotope of a specific atom, normally 14C, but especially 13C , stable and non radioactive isotopes, to be detected by Nuclear Magnetic Resonance (NMR).

The isotope distribution among the metabolites from a network for a certain labeled substrate and known biochemistry is a function of the in vivo metabolic fluxes. This distribution can be obtained by studying the NMR spectra or by measuring the mass isotopomer (the molecules of the same metabolite, but with different labeling characteristics) distribution by Gas / Liquid Chromatography coupled with Mass Spectrometry (GC / LC-MS).

The general model for the determination of metabolic flux distribution is presented in the Fig. 2. The implementation of such flux quantification methods seems simple, but due to the high integrated networks complexity is rather an intensive computer application. There are now important studies of metabolic modeling used to improve the metabolite production in aerobic bioprocesses [17-22].

The operation and analysis

During the start-up period, 2 L of mixed sludge and 2 L of synthetic textile wastewater were added into the reactor system giving the working volume of 4 L with 5.5 g/L of sludge concentration after inoculation. The system was supplied with external carbon sources consisting of glucose, sodium acetate and ethanol with substrate loading rate of 2.4 kg COD/m3-d. The operation of the system started with 5 min filling of wastewater entering from the bottom of the reactor. The operation then continued with the react phase followed by 5 min settling, 5 min decanting and 5 min of idle time. The react time varies depending on the hydraulic retention time set for the system. Figure 3 shows the steps involved in one complete cycle of the hybrid biogranular system. During the biogranules development, the HRT of the reactor was set for 6 hours for one complete cycle. This will give a react time of 340 minutes. The react phase is divided into equal anaerobic and aerobic react periods. Table 2 shows the successive phase for one complete cycle of the reactor system.

Reaction Phase
Anaerobic Aerobic

The operation of the reactor system was designed with intermittent anaerobic and aerobic react phases. The reaction phase started with an anaerobic phase followed by an aerobic phase. The reaction phase was repeated twice. During the anaerobic react phase, the wastewater was allowed to circulate from the upper level of the reactor and returned back through a valve located at the bottom of the system. The circulation process was carried out using a peristaltic pump at a rate of 18 L/h. The circulation system was stopped at the end of the anaerobic phase. The circulation process is required to achieve a homogeneous

distribution of substrate as well as a uniform distribution of the granular biomass and restricts the concentration gradient. The DO concentrations remained low during the anaerobic condition (0.2 mg/L) and reached saturation during the aerobic phase. The superficial air velocity during the aerobic phase was 1.6 cm/s. The system was operated without pH control causing variation in the range of 6.0 to 7.8 during the react phase.

Successive Phases

One complete cycle (6 hours)

Filling

5 min

React

Anaerobic

Aerobic

1st phase

40

130

2nd phase

40

130

Settling

5 min

Decant

5 min

Idle

5 min

Total cycle length

360 min

Table 2. One complete cycle of the hybrid biogranule system

In order to observe the changes on the characteristics of the biogranules due to the variations of HRT during textile wastewater treatment, the development of biogranules with sizes in the range of 0.3-2.5 mm was inoculated into the bioreactor at a ratio of 1:4 of the working volume of the reactor system. 1 L of acclimated mixed sludge was also added into the reactor system. The MLSS and MLVSS concentrations during the start-up of the experiment were 23.2 g/L and 18.4 g/L respectively. The operation steps of one complete cycle of the reactor system are shown in Table 3.

Sequence phase

Phase period

Air supply

Recirculation

Fill

15 min

Off

Off

Reaction

Anaerobic

Varies*

Off

On

Aerobic

Varies*

On

Off

Settle

5 min

Off

Off

Decant

5 min

Off

Off

Idle

5 min

Off

Off

Table 3. Operation steps during single cycle operation

The morphological and structural observations of the granules were carried out using a stereo microscope equipped with digital image management and analyzer (PAX-ITv6, ARC PAX — CAM). The microbial compositions of the biogranules were observed qualitatively with a scanning electronic microscope (FESEM-Zeiss Supra 35 VPFESEM). The biogranules were left dried at room temperature prior to gold sputter coating (Bio Rad Polaron Division SEM Coating System) with coating current of 20 mM for 45 s. The microbial activity of the biogranules was

determined by measuring the oxygen utilization rate (OUR) following Standard Methods (APHA, 2005). The physical characteristics of the biogranules including settling velocity, sludge volume index, granular strength were measured throughout the experiment.

An initial value of 15 mL influent sample was taken from the influent tank before a new cycle operation started, while another 15 mL of the effluent sample was taken from the effluent tank after the effluent was released during the decanting phase as the final values. Samples were centrifuged for 5 min at 4000 rpm at 40C in order to pellet down all of the suspended particles from the samples. The supernatant was used to measure the removal performance of the COD, color and ammonia removal. All of the measurements for COD, color and ammonia were performed according to Standard Method (APHA, 2005).

10 mL of sample was taken from the top portion of the reactor about 10 minutes after the filling stage ended and 10 mL of sample was taken from the effluent after the decanting stage for the measurement of the suspended particles in the influent and effluent. Another 10 mL of sample volume was taken during the aeration phase for the analysis of MLSS and MLVSS, which were measured according to Standard Methods (APHA, 2005).

The bed height of the biomass in the reactor was measured twice a week in order to estimate the SVI. The bed height was determined immediately after the settling time ended and before the wastewater was drained out during the decanting time. The SVI value can be calculated by measuring the bed volume of the sludge biomass in the reactor divided with the dry weight of the biomass in the reactor. The bed volume is the bed height of the sludge biomass that settled in the reactor 5 minutes after the aeration phase stopped. The bed volume is obtained by multiplying the bed height with the surface area of the bed column. The measurement of the SVI and the sludge retention time were calculated according to Beun et al. (1999). The settling velocity was determined by recording the average time taken for an individual granule to settle at a certain height in a glass column filled with tap water (Linlin et al., 2005).

Determination of the biogranules’ strength was based on Ghangrekar et al. (1996). Shear force on the biogranules was introduced through agitation using an orbital shaker at 200 rpm for 5 minutes. At a certain degree of the shear force, parts of the biogranules that are not strongly attached within the biogranules will detach. The ruptured biogranules were separated by allowing the fractions to settle for 1 minute in a 150 ml measuring cylinder. The dry weight of the settled biogranules and the residual biogranules in the supernatant were measured. The ratio of the solids in the supernatant to the total weight of the biogranular sludge used for biogranular strength measurement was expressed as the integrity coefficient (IC) in percent. This percentage indirectly represents the strength of the biogranules. The higher the IC values the lesser the strength of the biogranules and vice versa.

Summary and conclusions

Nickel loaded brown coal char acts a new catalyst for decomposing tar of woody biomass gasification in a two-stage fixed-bed and fluidized bed gasifier has been investigated. With the advantages of catalytic steam tar reforming is carry out at low temperature. On the other hand, catalytic reforming tar methods have significant possibilities in low temperature gasification processing for high product gas quality. This chapter attempts to a comprehensive knowledge for low temperature pyrolysis and gasification process covering study of operation conditions affecting catalytic activity behaviors of nickel loaded brown coal char catalyst.

For the effect of pyrolysis temperature on the crystalline size of nickel particle size, it is slightly affected by temperature lower than 923 K, but great affected by temperature higher than 973 K.

Two-stage Fixed-bed Reactor has been identified as processing the good activity even at low temperature 923 K.

The Ni/BCC catalyst could not perform as well as the Ni/Al2O3 catalyst to decompose tar under pyrolysis process. However, the results show that both catalysts are good active to decompose tar from biomass pyrolysis at 923 K.

The experimental results show a new catalyst having good catalytic activity and stability in the presence of steam at 923 K.

In the new catalyst application with the presence of steam, Ni/BCC catalyst exhibited more activate than conventional catalyst Ni/Al2O3.

It was found that, catalyst has a good performance and stability at 923 K. Approximately 89.5 % of biomass tar was reformed to useful gas components (CO, H2, CH4).

Steam has already proved to be very important in activating the new catalyst and significantly enhances the quality of product gas of woody biomass gasification with high hydrogen concentration of product gas.

The results suggest that the Ni/BCC catalyst offers a potential to be used as a tar steam reforming catalyst in biomass gasification.

Author details

Le Duc Dung

School of Heat Engineering and Refrigeration, Hanoi University of Science and Technology,

Vietnam

Le Duc Dung, Kayoko Morishita and Takayuki Takarada

Department of Chemical and Environmental Engineering, Gunma University Faculty of Engineering, Japan

Acknowledgement

We would like to express my sincere thanks to all who have contributed to this work. We would like to express my gratitude to Ms. Yukiko Ogawa for her help in performing proximate and ultimate analyses of samples. I would like to thank Mrs. Miyoko Kakuage, Mrs. Mayumi Tanaka, Dr. Xianbin Xiao, Dr. Liuyun Li and all of students in Takarada’s Laboratory for their support.

I gratefully acknowledge the financial support of this work by the Project of Prefecture Collaboration of Regional Entities for the Advancement of Technological Excellence, Japan Science and Technology Agency for one and half year. Greatly, I acknowledge the financial support of this work from Asian Jinzai project, Japan Government scholarship for one and half year. We would like to acknowledge Gunma University Faculty of Engineering and Hanoi University of Science and Technology for all their support throughout this research.

Butanol

Butanol is another attention attracted alternative fuel to gasoline besides ethanol because of its properties with respect to gasoline blending, distribution and refuelling, and end use in existing vehicles. For instance, butanol has relatively high energy content which is 30% higher than ethanol and is closer to gasoline. Additionally, butanol has low vapor pressure, low sensitivity to water and it is less volatile, and less flammable when compared with other liquid fuels [63]. Therefore butanol can be handled conventionally in the existing petroleum infrastructure, including transport via pipeline. It also can be blended, at any ratio, with either gasoline or diesel fuel at existing refineries, thus avoiding the capital investment associated with plant revamps and the need for major operational, etc.

Similarly to bioethanol, butanol can be biochemically produced from both agricultural crops and lignocellulosic biomass using Clostridium acetobutylicum or C. beijerinckii to ferment lignocellulosic hydrolysate sugars (hexoses and pentoses) to butanol. Traditionally, sugar — rich agricultural crops such as corn, cane molasses and whey permeate have been successfully used as feedstocks in the commercial production of butanol for decades. However, the cost for these food crops rises significantly nowadays; therefore, lignocellulosic biomass becomes more popular as substrates for butanol production. In similar ways of producing bioethanol, pre-treatments are required prior to enzymatic hydrolysis (using cellulase and cellobiose). However, one of technology challenges is the inhibition caused by by-products in pre-treatments such as furfural, HMF, acetic acid, and ferulic acid generated in dilute acid pre-treatments etc. Among these by-products, ferulic and p-coumaric acids were found can significantly inhibit fermentation but furfural and HMW were surprisingly stimulating to the cell culture [64].

The resulted lignocellulosic hydrolysate is then fermented by microorganisms via Acetone — butanol-ethanol (ABE) fermentation (Figure 4). The main challenge in the ABE fermentation is the product butanol itself is toxic to the fermenting microorganisms. In order to overcome this drawback, focused research efforts are to (1) improve the fermentation strategies to minimise the level of inhibitors accumulated such as simultaneously removing butanol and (2) to develop or genetically improve butanol — producing cultures.

However, biobutanol has several potential shortcomings. It is more toxic to humans and animals in the short term than ethanol or gasoline (although some components of gasoline, such as benzene, are more toxic and/or carcinogenic). And it is not clear whether butanol will degrade the materials commonly used in automobiles that can come into contact with motor fuels; building evidence suggests that it will not cause problems, but there has been no definitive testing on the wide range of potentially affected polymers and metals [65].

Figure 4. Phases of ABE fermentation for producing butanol

Additionally, butanol is reported cannot deliver a better economic feasibility and a more sustainable environmental performance when compared with bioethanol under the current level of technology [66]. The relatively low yield of solvents out of glucose (mixture of acetone, ethanol and butanol), which is in the range of 33% — 45% (wt), is the main cause for the high cost of butanol. This economic study argued that butanol perhaps can be sold as chemicals rather than transport fuel unless the technology would be improved to make butanol production economically competitive with bioethanol.

Conventional separation technologies

The efficient separation of bio-oil establishes a solid foundation for its upgrading. Currently, conventional methods for bio-oil separation include column chromatography, solvent extraction, and distillation.

1.2.1. Solvent extraction

The solvents for extraction include water, ethyl acetate, paraffins, ethers, ketones, and alkaline solutions. In recent years, some special solvents, such as supercritical CO2, have also been used for extraction or other research. By selecting appropriate solvents for extraction of the desired products, good separation of bio-oil can be achieved.

Some researchers have used non-polar solvents for the primary separation of bio-oil, such as toluene and n-hexane, and then proceeded to extract the solvent-insoluble fraction with water; finally, the water-soluble and water-insoluble fractions were further extracted with diethyl ether and dichloromethane, respectively (Garcia-Perez et al., 2007; Oasmaa et al., 2003). A lot of organic solvents are consumed during the process. Considering the cost of these solvents and the difficulty of the recovery process, the operating costs are unacceptable, which hinders its industrialization.

Supercritical fluid extraction is based on the different dissolving abilities of supercritical solvents under different conditions. Supercritical fluid extraction at low temperatures contributes to preventing undesirable reactions of thermally sensitive components. Researchers usually use CO2 as the supercritical solvent. In a supercritical CO2 extraction, compounds of low polarity (aldehydes, ketones, phenols, etc.) are selectively extracted, while acids and water remain in the residue phase (Cui et al., 2010).

222. Column chromatography

The principle of column chromatography is that substances are separated based on their different adsorption capabilities on a stationary phase. In general, highly polar molecules are easily adsorbed on a stationary phase, while weakly polar molecules are not. Thus, the process of column chromatography involves adsorption, desorption, re-adsorption, and re­desorption. Silica gel is commonly used as the stationary phase, and an eluent is selected according to the polarity of the components. Paraffin eluents, such as hexane and pentane, are used to separate aliphatic compounds. Aromatic compounds are usually eluted with benzene or toluene. Some other polar compounds are obtained by elution with methanol or other polar solvents (Ertas & Alma, 2010; Onay et al., 2006; Putun et al., 1999).

Aerobic processes

Among the biological processes used for the construction of bioreactors, there are two fundamental types of processes: the aerobic and anaerobic.

Aerobic processes are those that need oxygen. There are strict aerobic processes, which are those that can only work if there is oxygen, and facultative aerobic processes, which are those that can switch to anaerobic, according to the concentration of oxygen available.

In general, the aerobic processes have the following reaction:

organic materia + O2 ^ CO2 + H2O + new cells (9)

As can be seen in the above reaction, essentially, aerobic metabolism is responsible for catalyzing larger molecules into carbon dioxide, water and new cells. It is noteworthy that the different groups of microorganisms have different metabolisms, and therefore are able to catalyze a wide range of substances, although sometimes other secondary products are obtained in addition to those mentioned.

Aerobic processes are very efficient, operate at a wide range of possible substances to degrade, and in relatively simple cycles are stable; there is rapid conversion of organic pollutants in microbial cells and their operation relatively free of odors [38].