Category Archives: BIOGAS

Conditions for anaerobic biodigestion

Chynoweth and Isaacson (1987) observed that in any anaerobic digestion process that is not inhibited or kinetically limited, two major factors affecting methane yields are feedstock composition and inoculum characteristics. The composition of the biodegradable organic compounds can influence methane yield in that reduced compounds such as fats and proteins produce a higher percentage of methane than oxidized compounds such as sugars. Ultimate methane yields are however, influenced principally by the biodegradability of the organic components. The same paper noted further that each anaerobic environment may differ in the types of bacteria involved in the methanogenesis, depending on differing factors such as substrate, retention time, temperature, pH, and fluctuations in environmental parameter. Although certain general properties are common from one environment to another, each environment may have its own unique population of bacteria, and associated microbial activities. Key operating factors which have a direct influence on the level and efficiency of biogas include volatile solids loading rate, digester temperature hydraulic retention time, pH and carbon: nitrogen ratio (Vetter et al., 1990).

Bioethanol production from cassava

Cassava is the best energy crop used to produce ethanol. This is because the ethanol yield of cassava per unit land area is the highest among all known energy crops. The comparison of ethanol yield produced from different energy crops shows that cassava has the highest ethanol yield of 6,000 kg/ha/ yr and highest conversion rate of 150 L/tonne of all the energy crops. Though sugar cane and carrot have higher crop yield of 70 and 45 tonnes/ha/ yr respectively compared to 20 tonnes/ha/yr for cassava, the huge quantities of water which they require during their growth periods is a strong limitation when compared to cassava which can actually grow under much drier conditions. Kuiper et al., (2007) noted that a tonne of fresh cassava tubers yields about 150 litres of ethanol.

Adelekan (2010) investigated ethanol productivity of cassava crop in a laboratory experiment by correlating volumes and masses of ethanol produced to the masses of samples used. Cassava tubers (variety TMS 30555) were peeled, cut and washed. 5, 15, 25 and 35 kg samples of the tubers were weighed in three replicates, soaked in water for a period of a day, after which each sample was dried, crushed and the mash mixed with 500, 650, 800, and 950 ml of N-hexane (C6H14) respectively. This crushed mash was then allowed to ferment for a period of 8 days and afterwards pressed on a 0.6 mm aperture size and sieved to yield the alcohol contained in it. The alcohol was heated at 79°C for 10 h at intervals of 2 h followed by an h cooling. Ethanol yield was at average volumes of 0.31, 0.96, 1.61 and 2.21 litres, respectively, for the selected masses of cassava samples. This study found that a total of 6.77 million tonnes or 1338.77 million gallons of ethanol are available from total cassava production from tropical countries. The production and use of ethanol from cassava crop in the cassava-growing tropical countries of the world certain holds much promise for energy security and is therefore recommended.

Some benefits of using ethanol are that it is not poisonous and neither causes pollution nor any environmental hazard. It does not contribute to the greenhouse effect. It has a higher octane value than gasoline and is therefore an octane booster and anti-knock agent. It reduces a country’s dependence on petroleum and it is an excellent raw material for synthetic chemicals. The main crops presently being used for ethanol production are maize, sugarcane and cassava, and among these, cassava has a competitive advantage because of its lower cost of raw material and a simpler ethanol processing technology. Nguyen and Gheewala (2008) conducted a well-to-wheel analysis for cassava-based ethanol in Thailand. The aim of the analysis was to assess the potentials of cassava-based ethanol in the form of gasohol E10 for promoting energy security and reducing environmental impacts in comparison with conventional gasoline. The results showed that cassava-based ethanol in the form of E10, along its whole life cycle, reduced certain environmental loads compared to conventional gasoline. The percentage reductions relative to conventional gasoline are 6.1% for fossil energy use, 6.0% for global warming potential, 6.8% for acidification, and 12.2% for nutrient enrichment. The paper concluded that using biomass in place of fossil fuels for process energy in the manufacture of ethanol leads to improved overall life cycle energy and environmental performance of ethanol blends relative to conventional gasoline.

Biogas production from manure

Manure continues to be a promising resource for biogas production. Chynoweth et al. (1993) suggested potential biogas production from cattle waste, buffalo waste, piggery waste, chicken waste and human excreta as 0.360, 0.540, 0.180, 0.011 and 0.028 m3 kg-1. The right mixing ratio of slurry can further increase the quantity of gas which can be produced from any particular feedstock. Adelekan and Bamgboye (2009b) investigated the effect of mixing ratio of slurry on biogas productivity of wastes from poultry birds, pigs and cattle. The investigation was carried out using 9 Nos. 220-litre batch type anaerobic digesters designed to remove CO2, H2S and other soluble gasses from the system. Freshly voided poultry, piggery, and cattle wastes were collected from livestock farms at the Institute of Agricultural Research and Training (IAR&T), Moor Plantation, Ibadan, Nigeria. After being totally freed of foreign matter, the samples were well stirred and digested in a 3×3 factorial experiment using a retention period of 30 days and within the mesophilic temperature range. The waste: water mixing ratios of slurry used were 1:1, 2:1 and 3:1 by mass. Three replicates were used for each ratio. Biogas yield was significantly (p < 0.05) influenced by the various factors of animal waste (F=86.40, P< 0.05), different water mixing rates (F=212.76, P< 0.05) and the interactions of both factors (F=45.91, P< 0.05). Therefore, biogas yield was influenced by variations in the mixing ratios as well as the waste types used. The 1:1 mixing ratio of slurry resulted in biogas productions of 20.8, 28.1, and 15.6 l/kgTS for poultry, piggery and cattle wastes respectively. The 2:1 ratio resulted in 40.3, 61.2 and 35.0l/kgTS while the 3:1 ratio produced 131.9, 117.0 and 29.8l/kgTS of biogas respectively. Therefore an increasing trend was observed in biogas production as mixing ratio changed from 1:1 to 3:1. For cattle waste however, production decreased from ratio 2:1 to ratio 3:1. The N, P, K values were highest for poultry waste (3.6, 2.1, and 1.4% respectively) and least for cattle waste (2.2, 0.6, 0.5% respectively). Organic carbon was highest for cattle waste (53.9%) and least for poultry waste (38.9%). Reduction in C/N ratio for each experiment ranged from 1.1 to 1.9%. This study found that for poultry and piggery wastes, slurries mixed in ratios 3:1 waste:water produced more biogas than those of 2:1 and 1:1 ratios. For cattle waste, the 2:1 mixing ratio produced the most biogas. The paper therefore recommended a livestock wastes: water mixing ratio of 3:1 for poultry and piggery slurries, and 2:1 for cattle slurry for maximum biogas production from methane-generating systems, given 30% TS content.

Digester temperature

Marchaim (1992) noted that there is a close relationship between the biogas fermentation process and the temperature of the reactor. The higher the temperature, the more biogas is produced but when the temperature is too high, this can cause metabolic process to decline. Hobson et al., (1981) found biogas production to be greatest when the digester temperature was in the range of 32 to 400C. Hill (1982) also stated that digestion temperatures for optimum design all occur in the mesophilic range of 320C to 400 C. This work suggested that temperature beyond 400C has little effect on digester performance since the higher volumetric methane productivity is offset by the smaller digestion volume. As observed by the paper these lower temperatures also represent major savings in energy requirements when compared to thermophilic digestion (i. e. 600C). During the process of anaerobic biodigesiton in order to reach optimum operating temperatures (30-370C or 85-1000F), some measures must be taken to insulate the digester, especially in high altitudes or cold climates (VITA, 1980). Straw or shredded tree bark can be used around the outside of the digester to provide insulation. According to Carcelon and Clark (2002), anaerobic bacteria communities can endure temperatures ranging from below freezing to above 57.20C (1350 F), but they thrive best at temperatures of about 36.7 0C (980 F) (mesophilic) and 54.40C (1300 F) thermophilic. Bacteria activity, and thus biogas production falls off significantly between about 39.40C and 51.70C (103 0F and 125 0F) and gradually from 35 0C to 00 (95 0F to 32 0F). To optimize the digestion process, the digester must be kept at a consistent temperature as rapid changes will upset bacterial activity.

The potential of thermophilic digester operating temperatures (> 550C) for anaerobic biogestion of livestock waste has been investigated by several researchers (Converse et. al., 1977; Hashimoto, et. al., 1979; Hashimoto, 1983; Hashimoto, 1984; Hill, 1985; Hill and Bolte, 1985; Hill et. al., 1986) with the technical feasibility being decided in favour of the process. Hill (1990) identified the advantages of thermophilic digestion over conventional mesophilic digestion as reduced hydraulic retention time (HTR), increased loading rate, and smaller physical reactors for identical waste amounts. The major disadvantage identified is the increased use of energy required to heat the feedstock and maintain digester operating temperature. Chen and Hashimoto (1981) however suggested that the development of heat exchangers to recover energy in the effluent somewhat alleviated this advantage.

In cold climates, or during cold weather, optimal temperatures become very expensive to maintain, thus reducing the economic feasibility of the process of anaerobic biodigestion (Cullimore et al., 1985). In view of this, investigations have been conducted into the feasibility of anaerobic biodigesiton at lower temperatures. Stevens and Schulte (1979) thoroughly reviewed the literature regarding low-temperature digestion and found that methanogenesis occurs at temperatures as low as 40C, and that an increase in temperature from 40C to 250C dramatically increased the rate of methanogenesis. Cullimore (1982) reported results which indicated that as digester temperature was reduced from optimal levels, biogas production decreased linearly to extinction at between 0 and 80C. Ke-Xin and Nian-Guo (1980) successfully ran several rural digesters at ambient winter temperatures of 12 to 130C, and obtained gas yields which were 23 to 40 percent that of the optimal temperature production. Pos et al., (1985) suggested that if the anaerobic digestion process was found to function efficiently at lower temperatures, the use of large digestion units at longer retention times and without heating might be considered. It might then be possible to run full scale digesters at less than optimal temperature in order to increase their economic feasibility.

Safley Jr and Westerman (1990) reported satisfactory digester performance for both winter and summer conditions. However, biogas production was found to fluctuate seasonally with reduced biogas production being noted during the winter. Mean methane yield was found to be 0.34 m3 CH4 kg of volatile solids (VS) added. Mean biogas concentration was 69.5% CH4 and 26.8% CO2. The loading rate during the 17-month period of study was 0.12 kg VS/m3-day. Typically, anaerobic digesters are designed to operate in either in the mesophilic (200C — 450C) or thermophilic (450C — 600C) temperature ranges. However, as pointed out by Safely Jr and Westerman (1990) the production of methane (called methanogenesis) has been observed at temperatures approaching 0OC. The anaerobic decomposition of organic matter at low temperature (< 200C) is referred to as psychrophilic anaerobic digestion.

8. Cocoyam (Colocasia and Xanthosoma species) as a biofuel

Over the recent past, cocoyam has received inadequate attraction from researchers. Relatively few works reported on considered principally as a food crop. However, as will be seen in this subsection, some papers are beginning to point out the potentials of this crop as a source of biofuel.

8.1 Global production of cocoyam

The world has focused entirely on a comparatively small number of crops to meet the various needs for food and industrial fiber; the total number of economic crops of significance to global trade hovering just above one hundred. The consequence is that thousands of plant species with a considerably larger number of varieties fall into the category of underutilised or neglected crops. These crops are marginalized by agricultural, nutritional and industrial research (Global Forum for Underutilized Species, 2009). One of such neglected crops is cocoyam which over the years has received minimal attention from researchers and other stakeholders of interest. Cocoyam (Colocasia and Xanthosoma species), a member of the Aracea family of plants, is one of the oldest crops known. It is grown largely in the tropics, for its edible corms and leaves and as an ornamental plant. On a global scale, it ranks 14th as a vegetable crop going by annual production figures of 10 million tonnes (FAO, 2005). Its production estimates vary. However, one study points out that Africa accounts for at least 60% of world production and most of the remaining 40% is from Asia and Pacific regions (Mitra et al., 2007). Another study opines that coastal West Africa accounts for 90% of the global output of the crop with Nigeria accounting for 50% of this (Opata and Nweze, 2009). Cocoyam thrives in infertile or difficult terrains that are not well suited for large scale commercial agriculture for growing most conventional staple crops. As observed by Williams and Haq (2002), since the poor are frequently the main occupants of such areas, cultivation of neglected crops such as cocoyam constitute practical alternatives for them to augment their meagre incomes. The crop’s supposed association with the poor may be a reason while conventional agricultural research has not bothered much to take a closer look at it.

Potential of digested manure as a fertilizer

After the anaerobic digestion of manure to produce biogas, a nutrient-rich substrate which is still very beneficial to plants remains. This observation is supported by the findings of Thomsen (2000). These studies agree that only small differences of between 0.5 and 2.0% are usually measurable in the aggregate nutrient concentrations when digested manure is compared to the undigested form. Adelekan et al., (2010) did a comparative study of the effects of undigested and anaerobically digested poultry manure and conventional inorganic fertilizer on the growth characteristics and yield of maize at Ibadan, Nigeria. The pot experiment consisted of sixty (60) nursery bags, set out in the greenhouse. The treatments, thoroughly mixed with soil, were: control (untreated soil), inorganic fertilizer, (NPK 20:10:10) applied at the 120 kgN/ha; air-dried undigested and anaerobically digested manure applied at 12.5 g/pot, or 25.0 g/ pot or 37.5 g/pot, and or 50.0 g/ pot. Plant height, stem girth, leaf area, number of leaves at 2, 4, 6 and 8 weeks after planting (WAP) and stover mass and grain yield were measured. Analysis of variance (ANOVA) at P < 0.05 was used to further determine the relationships among the factors investigated. Generally, results in respect of plants treated with digested manure, were quite comparable with those treated with undigested manure and inorganic fertilizer, right from 2WAP to 6WAP. Stover yield was increased to as much as 1.58, 1.65 and 2.07 times by inorganic fertilizer, digested and undigested manure, respectively while grain yields were increased by only 200% with inorganic fertilizer, but by up to 812 and 933% by digested and undigested manure, respectively. The paper concluded that digested poultry manure enhanced the growth characteristics of the treated plants for the maize variety used. As observed, the order of grain yield was undigested manure > digested manure > inorganic fertilizer. These results agree with those reported by Agbede et al., (2008) for sorghum (Sorghum vulgare), Akanni (2005) for tomato (Lycopersicon esculentum) and Adenawoola and Adejoro (2005) for jute (Corchorus olitorus L).

Organic manures play a direct role in plant growth as a source of all necessary macro and micronutrients in available forms during mineralization. Thereby, they improve both the physical and physiological properties of soil (El Shakweer et al., 1998; Akanni, 2005), thus enhancing soil water holding capacity and aeration (Kingery et al., 1993; Abou el Magd et al., 2005; Agbede et al., 2008). Organic manures decompose to give organic matter which plays an important role in the chemical behavior of several metals in soil through the fulvic and humic acid contents which have the ability to retain metals in complex and chelate forms (Abou el Magd et al., 2006). They release nutrients rather slowly and steadily over a longer period and also improve soil fertility status by activating soil microbial biomass (Ayuso et al., 1996; Belay et al., 2001). They thus, ensure a longer residual effect (Sherma and Mittra, 1991), support better root development and this leads to higher crop yields (Abou el Magd et al., 2005). Improvement of environmental conditions and public health as well as the need to reduce cost of fertilizing crops are also important reasons for advocating increased use of organic manures (Seifritz, 1982). While the practice of anaerobic digestion of biomass for biogas production is increasing, the use of the digested manure for crop production should concurrently be encouraged, judging by its potential to enhance the growth and yield of crops.

Suitable pH

According to San Thy et al., (2003) biogas fermentation requires an environment with neutral pH and when the value is below 6 or above 8 the process will be inhibited or even cease to produce gas because of toxic effect on the methanogen population. The optimum for biogas production is when the pH value of the input in the digester is between 6 and 7. Increasing the amount of feedstock or a change in the fermentation material is likely to acidify the fermentation system because of the accumulation of volatile fatty acids (VFA). In this way pH can be used to indicate if the system is being overloaded. In the initial period of fermentation, as large amounts of organic acids are produced by the acid-forming bacteria, the pH in the digester may fall below 5 causing inhibition of the growth of the methanogenic bacteria and hence reduced gas generation (Da Silva, 1979). Acetate and fatty acids produced during digestion tend to lower the pH of the digester liquid (Marchaim, 1991). Hansen et al., (1998) stated that acetate-utilizing methanogens are responsible for 70% of the methane produced in biogas reactors.

Buren (1983) pointed out that the micro-organisms involved in anaerobic biodigestion require a neutral or mildly alkaline environment, as a too acidic or too alkaline environment will be detrimental. The work stated that a pH between 7 and 8.5 is best for biodigestion and normal gas production. The pH value for a digester depends on the ratio of acidity and alkalinity and the carbon dioxide content in the digester, the determining factor being the density of the acids. Buren (1983) noted further that for the normal process of digestion, the concentration of volatile acid measured by acetic acid should be below 2000 ppm, as too high a concentration will greatly inhibit the action of the methanogenic micro-organisms. Results of a study by Jantrania and White (1985) further confirm the foregoing. The study compared the performance of a number of digesters processing poultry wastes and found that the pH of the residue from digesters that failed were between 6.1 and 6.7, while the pH from the successful digester was 7.5. The digesters which stopped producing any appreciable amount of gas after 54 days had higher hydrogen sulfide content (over 200 ppm) than the successful digester.

Biogas production from cocoyam

Adelekan (2011) produced methane from cocoyam corms and related the volumes and masses obtained to the masses of corms used; derived guiding numerical relationships for the processes and extrapolated these values using production quantities of the crop reported globally and finally submitted workable estimates as regards biogas which is derivable from aggregate global production of the crop. The scientific innovation and relevance of the work reported lies in the fact that the fermentation and anaerobic digestion methods used are applicable across countries and regions irrespective of available degree of industrialization and climate. A new vista is opened in the use of this neglected crop as a cheap renewable source of energy in view of the rapid depletion, environmental pollution and high costs of fossil fuels. Results show that the 10 million tonnes annual global production of cocoyam is potentially able to produce 39.5 million cubic metres of methane which on burning would produce 179.3 x 107 MJ of enerrgy. The mash obtained as byproduct of the processes is capable of supplying 59 calories of food energy per 100g which is an excellent feedstock for livestock. The use of cocoyam (Colocasia and Xanthosoma species) as a renewable source of energy for the production of biogas poses no threat to the environment or food supply and is therefore recommended. Furthermore, doing so helps to enhance energy security.

Adeyosoye et al., (2010) studied biogas yield of peels of sweet potato (SPP) and wild cocoyam (WCP). Buffered and sieved goat’s rumen liquor was added to 200 mg of dried and milled SPP and WCP in 100 ml syringes supplied with CO2 under anaerobic condition and incubated for 24 hr. Total biogas produced was measured at 3 hr intervals till the 24th hr when the fermentation was terminated. The inoculum was also incubated separately. The proximate composition of SPP and WCP were similar except for the higher EE content (12%) of SPP. The SPP and WCP used contained 26.81 and 26.97% DM, 3.06 and 3.83% CP, and 78.94 and 79.17% carbohydrate respectively. Both samples had the same crude fibre (7.00%) content. Total biogas produced from SPP, WCP and the inoculum varied from 13.0, 11.0 and

5.0 ml respectively at the 3rd hr through 66.5, 61.5 and 18.0 ml at the 18th hr to 77.5, 72.0 and

30.0 ml at the 24th hr respectively. The differences in biogas production across the treatments were significant (p < 0.05). There were no significant differences (p > 0.05) in the volumes of methane produced from SPP (42.5 ml) and WCP (39.5 ml) which were significantly (p < 0.05) higher than 20.0 ml produced by the inoculum. The study pointed out that peels of sweet potato and cocoyam wastes can produce significant quantities of biogas for domestic applications. The foregoing studies confirm that ultimate methane yields from biomass are influenced principally by the biodegradability of the organic components. The more putrescible the biomass, the higher is the gas yield from the system (Wis, 2009).

Conclusions and recommendations on the use of tropical crops as biofuels

1. Biofuels such as biogas, bioethanol and biodiesel are reliable and renewable options for enhancing global energy security. In view of the on-going depletion of fossil duels, keener global research interest should be directed at developing known and new sources of these fuels.

2. Concerted efforts should be made by stakeholders worldwide to encourage the use of biofuels given their multifarious advantages of protecting the environment and mitigating climate change.

3. Research funds should be further directed at developing the potentials of known energy-yielding plants such as cassava, Jatropha curcas, common grasses and others to contribute towards ensuring global energy security.

4. Neglected tropical crops such as cocoyam and others identified should be researched for their energy yielding abilities and bring them to the main stream of interest of conventional agricultural research.

5. The potential of manure as a significant environmental pollutant can be lessened if more concerted efforts are made to produce biogas from it and this will also concurrently result in the production of nutrient-rich digested biomass which can be returned to land to enhance crop production.

Volatile solids

The solids concentration of the influent into the biodigester affects the rate of fermentation (Marchaim, 1992). In a reported experiment conducted in China, which is mostly located in the temperate latitudes, the optimum concentration of solids was considered to be 6% in summer but between 10 and 20% in winter and spring. When temperatures are low and materials take longer to decompose; it is better to have a higher total solids concentration, although this might cause a problem with impeded flows through the digesters (San Thy et al., 2003). The loading rate is defined as the amount of volatile solids (fermentable solids) per unit of active biodigester volume per day. Typical values of loading rates are between 0.2 and 2 kg VS/m3/day. This assumes that total solids (TS) are 17% of the fresh weight of the manure and that the volatile solids content (VS) is 77% (Fulford, 1988). The methane content of the gas can indicate overloading but it is more difficult to measure unless the right equipment is available. If the digester is being overloaded, the gas production will rise up initially and then fall after a while when inhibition occurs. The CH4 content of the gas will fall while the CO2 content will rise, because CO2 is not used by the hydrogen consuming bacteria or because the methanogenic bacteria are inhibited.

The feedstock concentration of volatile solids (VS), the detention time, and the operating temperature are the major design factors, which determine the maximum total daily methane production (Hill, 1982). In a study by Vetter et al., (1990), daily biogas production was determined to be directly proportional to the volatile solids loading rate, given that other factors such as digester temperature and pH stayed relatively the same. Hill (1982) found that maximum VS reduction based on developed kinetic data was 75, 56, 30 and 62 percent for pig, beef, dairy, and poultry waste respectively. No significant increase in VS destruction will occur at temperature greater than approximately 450C.