Category Archives: BIOGAS 1

Biogas technology research in sub-Saharan countries

In developing countries, biogas energy research should be planned and conducted as the main factor leading to its contribution to the solution of energy problems. Keeping this in mind, the results of the research should be applicable on a nation-wide scale and constitute a part of the country’s development plan. In many of the developing countries, there is remain some basic research areas mostly on the quantity and potential biogas yield of fermentable organic wastes available, the size and type of biogas digesters which can be economically viable for the potential consumers of the biogas technology.

Biogas technology research in selected sub-Saharan African countries has recently been reviewed by Mshandete and Parawira (2009). The review provided an insight and update of the state of biogas technology research in some selected sub-Saharan African countries in peer reviewed literature. An attempt was made to pinpoint future research in critically reviewing the biogas technology research. The methane-producing potential of various agriculturally sourced feedstocks has been researched, as has the advantages of co-digestion to improve carbon-to-nitrogen ratios and the use of pretreatment to improve the hydrolysis rates. Some optimisation techniques associated with anaerobic digestion including basic design considerations of single or two-stage systems, pretreatment, co-digestion, environmental conditions within the reactor such as temperature, pH, buffering capacity have been attempted in some of the researches in Nigeria, Tanzania, and Zimbabwe. However, there appears to be little research in biogas technology in many sub-Saharan African countries in internationally peer reviewed literature. However, biogas technology research will only have an impact if relevant and appropriate areas of research are identified and prioritised.

Biogas Production from Anaerobic Treatment of Agro-Industrial Wastewater

Jorge del Real Olvera and Alberto Lopez-Lopez

Environmental Technology Unit, Centre of Research and Assistance in Technology and Design of the State of Jalisco, (CIATEJ),

Mexico

1. Introduction

Today, globally most energy is provided by burning oil and only a very small percentage is generated by nuclear power plants. The contribution of energy from renewable resources is almost negligible. But this will change in the future with increasing in environmental pollution and fossil fuel depletion, in addition to environmental problems generated by the Fukushima nuclear power plant.

One of the most attractive ways to obtain sources of alternative energy and the pollution control is the recover resource and energy from waste streams through bioconversion processes (Cantrell et al., 2008). In this respect, intensive studies have been conducted in the past few decades and various "green technologies" have been extensively reviewed (Kleerebezemand and Loosdrecht, 2007; Hallenbeck and Ghosh, 2009). For many years, anaerobic digestion has been a prevailing technology for biogas production, in which substrates are converted to methane and other products under a joint effort of several microbial groups in a reaction system (Sterling et al., 2001).

In this context biogas generated by agro-industrial wastewater will play a vital role in future. Biogas is a versatile renewable energy source, which can be used for replacement of fossil fuels in power and heat production, and it can be used also as gaseous vehicle fuel. Methane-rich biogas can replace also natural gas, as a feedstock in the production of chemicals and materials (Shin et al., 2010).

Sustainable development must be the foundation for economic growth in the twenty-first century. It is necessary redirect the efforts toward bioenergy production from renewable material, low-cost and locally available feedstock such as waste and wastewater agro­industrial. This effort will not only alleviate environmental pollution, but also reduce energy insecurity and demand for declining natural resources. The most cost-effective and sustainable approach is to employ a biotechnology option. Anaerobic treatment is a technology that generates renewable bioenergy necessary to replace the energy requirements around the world through the production of methane and hydrogen. However, it has also been employed for production of polyhydroxyalkanoates (PHA), these are linear polyesters generated by bacterial fermentation of sugar or lipids. They are produced by the bacteria to store carbon and energy. More than 150 different monomers can be combined within this family to give

materials with extremely different properties. These plastics are biodegradeable and are used in the production of bioplastics (Mu et al., 2006) and other biochemicals.

This chapter intends to bring together the knowledge obtained from different applications of anaerobic technology in the treatment of various kinds of agro-industrial wastewaters to generate biogas. The first part covers essential information on the fundamentals of anaerobic technology, to demonstrate how the anaerobic treatment is able to generate significant volumes of methane-rich biogas. The wastewaters used in this chapter to generate biogas, contribute significantly in the pollution of the water bodies. In this opportunity the wastewater from Tequila vinasses were treated by different microbial consortia with energy purpose. This chapter illustrates the basics concepts of microbiology and biochemistry involved in the wastewater anaerobic treatment. The remainder focuses on various anaerobic reactor configurations and operating conditions used for the treatment of agro­industrial wastewaters different, show some examples with technical viability and the potential benefits that would be obtained by the utilization of the biogas as source of energy to full scale.

Measurement and data requirements for network computation

Any computation of a gas network is based on a model for the network structure and equipment accompanied by many data for the place and time of interest. These are data of materials, parameters of the medium, physical states, flow data (input and output) and controlling equipment. The sources of these data are shown schematically in table 2.

— Simulation Mode

Подпись: Network Model
image027 image028 image029 image030

Date. Hour

Подпись: Billing

image032 Подпись: Lege ride: RLM = Registr. Load Measurement SLP= Standard Load Profile GIS = Geograph. Information System PLS= Process Control System (SC A DA) ZFA= Remote Reading System x,y = Geographic Coordinates t = Time q = Flow v= Velocity

image034Flow (in-, output)

image035

Intercrops

In temperate climate zones, allowing only the cultivation of one main crop per year, intercrops are planted after the harvest of the main crops (e. g. wheat, corn or triticale) or as undersown crops, while the main crop is still growing. Summer intercrops are harvested in

September or October as long as the trafficability of fields is sufficient. Achievable yields of summer intercrops are higher, the earlier main crops are harvested and intercrops are sown. The variety of plant species, suitable for biogas production from summer intercrops is very high and reaches from different kinds of millet, over grainlegumes, clover, sun flowers to cruciferae or other plants, adequate for regional conditions and the specific crop rotation of the fields. If cultivated as undersown crops, the variety of usable plant species (e. g. specific types of clover and grass) is restricted to those, not growing too fast and capable to resist a long period with shadow from the main crops.

Winter intercrops (e. g. feeding rye, triticale, different types of clover or rape) are sown in autumn and reaped before the cultivation of summer main crops (e. g. corn or soybean). The later winter intercrops are harvested, the higher are the achievable intercrop yields but the higher is also the risk of diminishing yields of the main crop. For example, output cuts of corn may be higher than additional yields of the intercrop, if intercrops are harvested in the middle of May or later. Therefore, the harvest of the intercrop at exactly the right moment with immediate subsequent cultivation of the main crop is crucial for the overall outcome of this type of crop rotation.

Dry matter yields, achievable with intercrops, vary to a higher extent than those of main crops, because they grow at the edges of the growing season and have less opportunities to compensate unfavourable conditions for growing. Furthermore, there are only a few farmers with experience and appropriate machinery for cultivation and harvesting of intercrops for biogas production at present.

Dry matter yields of summer intercrops in own field experiments in the years 2009 and 2010 averaged out at about 3 tons per hectare. After early cultivation with adequate machinery yields achieved 5 tons and more in some cases. However, intercrops did not achieve yields worthy for harvest in other cases, because of late harvest of main crops in the middle of august in connection with high precipitation and low temperatures in august and September. Under these conditions undersown summer intercrops (e. g. red clover under wheat and spelt) were advantageous and reached yields of almost 5 tons in the middle of September.

The yields of winter intercrops depend mainly on the time of harvest and the average temperature in March and April. If harvested at the end of April or the beginning of May, yields of about 4 tons dry matter were achieved with feeding rye or mixtures of rye or triticale with winter pea or rape. Yields of the following corn were equal or at maximum 10 percent lower than corn without preceding intercrop, if the intercrop was sufficiently manured with biogas digestate. A comparison with average yields found by other authors is compiled in Table 2.

summer intercrops

winter intercrops

dry matter yields in tons per hectare

Own experiments

3

4 (without reduction of corn yields)

Neff, 2007

5

Aigner/Sticksel/Hartmann,

2008

3

4,9 (middle of April)7,5 (5. Mai)

Laurenz, 2009

4,5

6 (with a reduction of corn yield of 2,5)

Koch, 2009

5

Table 2. Average yields of summer and winter intercrops

Methane yields per hectare, achievable with winter intercrops, average out at about 1100 cubic meter with a methane content per kg organic dry matter of 310 liter. The methane yields of summer intercrops are lower and achieved 800 cubic meter per hectare in average. The methane content amounts in average 290 liter methane per kg organic dry matter. Therefore, between 4 and 6 hectare of intercrops are required to substitute one hectare of corn as biogas feedstock. This may seem little at the first glance. Considering the fact, that only rates of 10 or 20 percent of arable land should be used for biogas production at maximum, if the security of food supply should not be threatened, it becomes a considerable dimension, since intercrops for biogas production may be cultivated on 60 up to 90 percent of the arable land, if crop rotations are designed accordingly. Therefore the overall biogas potential of intercrops is comparable with the potential of corn.

However, the realization of these potentials requires adaptations of farmers’ conditions for biogas production, as current reimbursement schemes and common technical equipment for tillage, drilling, harvest and biogas production make the use of intercrops profitable, only if farmers also apply for agro-environmental payments. Since these payments are only available in certain countries and are not guaranteed for the same period as biogas plants have to be operated, the risk for specific investments is considerable. To stimulate biogas production from intercrops, the physiological advantages and higher competitiveness of corn should be taken into account in the design of reimbursement schemes and tariffs should compensate lower yield potentials of intercrops. Higher feed-in tariffs for biogas from intercrop feedstock, as they are already provided for the use of manure in smaller biogas systems, would also encourage the optimization of agronomic practices (e. g. plant species used as intercrops, tillage, drilling) and technical equipment. In this way, the amount and reliability of intercrop yields would be increased additionally.

The effect of waste concentration on hydrogen production

The effect of waste concentration was studied with inoculum concentration of 30% ( 0.36 dry wt/l) and light intensity of 9 klx. The following waste concentration were used: 5, 10, 20, 40, 60% v/v in case of dairy waste, 1, 3, 5, 10, 20% v/v in case of brewery waste I and 5, 10, 20, 40, 80% v/ v in case of brewery waste II. The results in Tabl.4 show the maximum hydrogen production of 3.2 l/l medium occurring when 40% of dairy waste was used. When brewery waste with high COD (220 g O2/l) was applied, 2.2 l of H2 per l medium was produced (waste concentration10% v/v). In case of brewery waste with low COD (27 g O2/l) only 0.67 l of H2 per l medium was produced (waste concentration 80 % v/ v). If higher concentrations of wastes were applied, the efficiency of hydrogen production was lower, which was caused by and inhibiting concentration of N-NHC (40 mg/l for dairy waste and 96 mg/l for brewery waste) (Waligorska, 2009, Melis, 2006). Such concentration of ammonium ions can diminish significantly the overall generation of hydrogen. The presence of ammonium ions as well as N2 causes reduction of nitrogen via nitrogenase into gaseous NH3 instead of required hydrogen. The amount of evolved CO2 never exceeded 10 vol. %. Additionally, higher concentrations of wastes caused acidification of medium during the process and darkens the medium, which makes the access of the light into the medium more difficult and negatively impact on hydrogen production. The final pH values presented on fig. 6 show the drop from 7.1 to 5.2 in case of brewery waste and 7.5 to 5.7 in case of dairy waste. This effect is caused mainly by formation of organic acids (lactic and acetic) (Koku, 2002). The higher was the concentration of the waste the higher was the amount of detected acids and lower value of pH. This can be explained by higher ability of transfer of undissociated form of acids towards the cell, followed by dissociation inside the cell, proton release and final inhibition of the process (Van Ginkel, 2005).

standard dairy brewery

Подпись: Fig. 5. The effect of inoculum concentration on hydrogen production

waste waste

Dairy waste (COD = 46 g O2/l)

Concentration of dairy waste

Hmax

COD loss

Ysub

Ysp

(% v/v)

(l/l medium)

(gO2/l medium) (l H2/l waste)

(l H2/ CODloss)

5

0.77

1.3

11.3

0.6

10

1.58

1.8

13.7

0.78

20

2.1

2.8

9.4

0.75

40

3.2

4.2

7.6

0.76

60

0

Brewery waste I (COD = 220 g O2/l)

1

0.86

1.9

56

0.45

3

1.17

2.4

29

0.49

5

1.4

2.8

22

0.51

10

2.24

3.8

19

0.59

20

0.52

2.3

1.1

0.23

Brewery waste II (COD = 27 g O2/l)

5

0.38

1.3

3.6

0.29

10

0.4

1.5

2.0

0.27

20

0.4

1.6

1.0

0.25

40

0.56

2.4

0.9

0.23

80 (concentrated)

0.67

2.8

0.59

0.24

Standard (L-malic acid)

0.2

2.3

1.9

1.2

Table 4. The correlation between waste concentration, amount of hydrogen produced, COD loss and efficiencies.

image118

pH biomass COD

increase loss

a) brewery waste (Seifert, 2010)

image119

pH biomass COD

increase loss

b) dairy waste

Fig. 6. Influence of food wastewater concentration on pH, biomass increase and COD loss.

With the rising concentration of wastes we observed higher COD loss, biomass increase and increase of specific efficiency (Table 4, fig.6). With further increase of waste concentration COD loss and specific efficiency were lower. However substrate efficiency decreases with higher waste concentration. Similar results showed Eroglu et al. obtaining the best substrate efficiency of hydrogen generation (0.1g/l waste) for low waste concentration (olive mill wastewater 2%) however maximum volume of hydrogen production (0.45 l/l) and highest COD loss (40%) were observed when higher waste concentrations were used (Eroglu, 2004). Also Mohan et al. studding hydrogen production from vegetable based market waste, obtained good specific efficiency when low waste concentrations were used, however highest COD loss (almost 60%) occurred when higher waste concentrations were introduced to the media (Mohan, 2009). Comparing the above results with the ones obtained for hydrogen generation on standard medium with L-malic acid, it can be seen that total amount of produced hydrogen is by 30% higher when dairy waste in concentration of 40%v/ v was used and comparable when brewery waste with high COD was used (Table 4, Fig 7). Different papers published so far have proved that organic substrates such as glucose, sucrose, malic acid have been more effective than the waste containing media (Yetis2000, Zhu, 1999, Basak, 2009). However based on our results we can state that wastes studied in this paper represent an effective nutrient for photobiological hydrogen production.

image120

Fig. 7. The effect of optimum waste concentration on hydrogen production (30% v/ v inoculum, 9 klx)

Effects of digestate on soil properties

Digestate is a very complex material therefore its using has effect on the wide range of physical, chemical and biological properties of the soil, depending on the soil types (Makadi et al., 2008). The recycled organic wastes are suitable for contribution to maintain the soil nutrient levels and soil fertility (Tambone et al., 2007). Among the organic amendments the ratio of liquid digestate in the agriculture is known to be around of 10%. It can be applied as

a fertilizer, but it could be appropriate as a soil quality amendment (Schleiss and Barth, 2008). Comparing to the other organic materials, the amendment properties rank sequentially as compost ~ digestate > digested sludge >> ingestate, on the bases of OM degradability (Tambone et al., 2010).

Indian digester

The Indian-type digester (Fig. 1) basically is comprised of a cylindrical body, gasometer, feed pit and outlet pit (Florentino, 2003). The digester is made using burnt-clay bricks and cement. The cylindrical dome is made of metal sheets and moves up and down as it stores and releases the biogas. The digester is operated in continuing method and often vertically, almost cylindrical built. The putridity space filled the ground and it has a dividing wall. This dividing wall improves and holds back the fresh slime gush again through short way. The gas is gathered in floating gas lock. The steel gas lock is provided with stir elements. The periodic destruction of swimming layer is performed using the manual stirring of gas lock. The requested gas pressure arises from the heaviness of the swimming gas lock. The gas pressure can basically be changed in the practice by putting things on the gas lock.

This type is suitable for the homogeneous materials, as for the animals’ excrements that do not tend to build sinking layers. The green waste must be split. If it is mixed with huge allotments, then it will threat the digester with blockage. Generally, there are several designs of Indian digesters, thereof: floating gas holder type biogas plant (KVIC model), Deenbandhu model, and Pragati model. The KVIC model is composite unit of a masonry digester and a metallic dome, where the maintenance of constant pressure by upward and downward movement of the gas holder. The Deenbandhu model consists of segments of two spheres of different diameters joined at their base, where this model requires lower costs in comparison to KVIC model. The Pragati model is a combination of Deenbandhu and KVIC designs, where the lower part of the digester is semi spherical with conical bottom

image176

Rheology

Rheology describes the deformation of a body under the influence of stress. The nature of the deformation depends on the body’s material conditions (Goodwin & Hughes, 2000). Ideal solids deform elastically, which means that the solid will deform and then return to its previous state once the force ceases. In this case, the energy needed for deformation will mainly be recovered after the stress terminates. If the same force is applied to ideal fluids, it will make them flow and the energy utilized will disperse within the fluid as heat. Thus, the energy will not be recovered once the forcing stress is terminated (Goodwin & Hughes, 2000).

For fluids a flow curve or rheogram is used to describe rheological properties. These properties may be of importance in anaerobic digestion for the dimensioning of e. g. feeding, pumping and stirring. Rheograms are constructed by plotting shear stress (t) as a function of the shear rate (y) (Tixier et al., 2003; Guibad et al., 2005).

The stress applied to a body is defined as the force (F) divided by the area (A) over which this force is acting (Eq. 1). When forces are applied in opposite directions and parallel to the side of the body it is called shear stress (Goodwin & Hughes, 2000). Shear stress (t; Pa) is one of the main parameters studied in rheology, since it is the force per unit area that a fluid requires to start flowing (Schramm, 2000). The shear rate (y; s-1) describes the velocity gradient (Eq. 2). Hence, shear rate is the speed of a fluid inside the parallel plates generated when shear stress is applied (Pevere & Guibad, 2005).

t = F/A = N/m2 = Pa

(1)

y = dvx/dy = (m/s)/m

(2)

Upflow anaerobic sludge blanket reactor

One of the most notable developments in anaerobic treatment process technology is the upflow anaerobic sludge blanket (UASB) reactor invented by Lettinga and coworkers (Lettinga et al., 1980) with its wide applications in relatively dilute municipal wastewater treatment and over 500 installations in a wide range of industrial wastewater treatment including food-processing, paper and agro-industrial process (Tchobanoglous et al., 2003).

Influent flow distributed at the bottom of the UASB reactor travels in an upflow mode through the sludge blanket and passes out around the edges of a funnel which provides a greater area for the effluent with the reduction in the upflow velocity, enhancement in the solids retention in the reactor and efficiency in the solids separation from the outward flowing wastewater. Granules which naturally form after several weeks of the reactor operation consist primarily of a dense mixed population of bacteria that is responsible for the overall methane fermentation of substrates (Rittmann and McCarty, 2001). Good settleability, low retention times, elimination of the packing material cost, high biomass concentrations (30,000-80,000 mg/L), excellent solids/liquid separation and operation at very high loading rates can be achieved by UASB systems (Speece, 1996). The only limitation of this process is related to the wastewaters having high solid content which prevents the dense granular sludge development (Tchobanoglous et al., 2003). Designed for OLR is typically in the range of 4 to 15 kg COD/m3-d (Rittmann and McCarty, 2001).

Production of Biogas from Sludge Waste and Organic Fraction of Municipal Solid Waste

Derbal Kerroum, Bencheikh-LeHocine Mossaab and Meniai Abdesslam Hassen

University Mentouri Constantine,

Algeria

1. Introduction

The pollution of water, air and soil by municipal, industrial and agricultural wastes is a major concern of public autorithies who imperatively have to encourage the development of effective and non expensive treatment technologies. Although it is not recent, the process based on the anaerobic digestion (bio-methanisation) for the treatment of the waste organic fraction, is getting very attractive from the environmental and the economical points of view. It consists of a biological degradation of the organic matter, under anaerobic conditions, where a biogas, mainly methane (CH4) is evolved, and hence providing a renewable source of energy which may be used in the production of electricity and heat.

Generally various types of residual sludges and solid wastes are generated by human activities. They are composed of organic matter which may or may not be easily biodegradeable, inorganic matter, inert soluble and non soluble matter, toxic matter, etc. In order to treat these solid wastes, it is first required to characterise them and second to choose a treatment mode depending on their types and their possible final destinations. According to the physical state, one may distinguish solid wastes (dehydrated sludges, domestic wastes, etc.), liquid wastes (effluents from food, fresh liquid sludges, etc.) and suspensions (sludges from water treatment plant). Classification in terms of the sources may be as follows: [18]

mineralised organic matter. The sludge characterisation is essential for the choice of the most adequate treatment method as well as for the prediction of each treatment stage performance. Generally distinction is made between primary sludges which are recovered by simple waste waters decantation, and are of high concentrations in mineral and organic matter, and the biological or secondary sludges resulting from a biological treatment of waters. These latter have different compositions, depending on the nature of the degraded substrate, the operation load of the biological reactor and the eventual stabilising treatment.

For the treatment of the different pollution types, vvarious techniques and processes of different chemical, biological and physico-chemical natures as well as a coupling of the last two, are developed. The treatment and the final elimination consist of a sequence of unit operations with a great number of possible options among which the best one is to be chosen, taking into account the upstream (nature, characteristics, and waste quantities) and downstream (local possibilities of final eliminations) constraints as well as the cost.

The present study is more concerned by the biodegradable organic solid wastes which are characterised by a high organic matter concentration, recommanding a biological treatment.

One of technologies to carry out the treatment of the organic fraction of this organic waste is anaerobic digestion (bio-methanization, this process is presented with more details in the next sections of this chapter), which consists of a biological degradation in an anaerobic phase of the organic matter into biogas with a high methane percentage. This technology is becoming essential in the reduction of organic waste volume and the production of biogas, a renewable source of energy. It can be used in a variety of ways, with a heating value of approximately 600 -800 Btu/ft and a quality that can be used to generate electricity, used as fuel for a boiler, space heater, for refrigeration equipment, or as a cooking and lighting fuel.