Advanced Biomass-to-Biofuels Development Platform

The lignocellulosic substrates include woody sub­strates such as hardwood (birch, aspen, etc.) and soft­wood (spruce, pine, etc.), agri residues (wheat straw, sugarcane bagasse, corn stover, etc.), dedicated energy crops (switchgrass, willow, hemp, Miscanthus, etc.), weedy materials (Eichhornia crassipes, Lantana camara, etc.), and municipal solid waste (food and kitchen waste, etc.). The diversity of raw materials will allow the decen­tralization of fuel production with geopolitical, eco­nomic, and social benefits (Van Dyck and Pletschke, 2012; Wyman, 2007). Despite the success achieved in the laboratory, there are limitations to success with lignocellulosic substrates on a commercial scale (Chan — del and Singh, 2011) as each source of biomass brings a unique technological challenge.

The advanced biomass-to-biofuels development platform has multiple goals, including the use of new enzymes to take full advantage of available carbohy­drates, the development of new lines of bioenergy crops with increased fermentation productivity (Carpita, 2012; Abramson et al., 2010), the development of new uses for coproducts, and the reduction of pro­cessing and energy costs. Lignocelluloses have three main components: cellulose, hemicelluloses, and lignin. Cellulose is the most abundant organic polymer on the earth. It is a homopolymer of sugars containing six carbon atoms linked together in a chain that constitutes the largest proportion of the plant cell wall. Hemicellu — loses are heteropolysaccharides consisting of short branched chains of hexoses, e. g. mannose units in mannans and pentoses such as xylose units in xylans (Chandel et al.,. 2010; Girio et al., 2010; Kuhad et al., 1997).

Table 2.4 summarizes the basic cell wall composition of some important lignocellulosic biomass used in bio­energy generation. In general, hardwoods contain 18—25% lignin, 45—55% cellulose, and 24—40% hemicel — luloses, while softwoods contain 25—35% lignin, 45—50% cellulose, and 5—35% hemicelluloses. Grasses normally contain 10—30% lignin, 25—40% cellulose, and 25—50% hemicelluloses (Balat, 2011; Sanchez, 2009; Howard et al., 2003; Malherbe and Cloete, 2003; Betts et al., 1991). Agri-biomass commonly comprises about 40% cellulose, 25% hemicellulose and 18% lignin. The structure and components of the cell walls of weeds are significantly different from those of most plant species, which may influence digestibility during the bioconversion process to bioethanol (Van Dyck and Pletschke, 2012; Chandel and Singh, 2011; Sarkar et al.,

2009) .

The hydrolytic breakdown of cellulose in nature involves the use of enzymes including cellobiohydro — lases, endoglucanases and b-glucosidases produced by microbes or other biological agents, alone or in combina­tion (Turner et al., 2010; Kuhad et al., 1997). More recent studies have shown that additional oxidoreductase enzymes (glycosyl hydrolase family 61 polysaccharide monooxygenases and cellobiose dehydrogenase) are essential components in a complete cellulose-degrading enzyme system (Horn et al., 2012; Kittl et al., 2012; Lang­ston et al., 2011). The sugar chains of cellulose can be hy­drolyzed to produce glucose and cellooligosaccharides, most of which can be fermented using ordinary baker’s yeast. To attain economic feasibility a high ethanol yield is a necessity. Producing monomer sugars from cel­lulose and hemicellulose at high yields is far more difficult than deriving sugars from sugar — or starch — containing crops, e. g. sugarcane or maize (Van Dyck and Pletschke, 2012; Tuohy et al., 1994). Therefore, although the cost of lignocellulosic biomass is far lower than that of sugar and starch crops, the cost of obtaining sugars from such materials for fermentation into bioethanol has historically been far too high to attract industrial interest. For this reason, it is crucial to solve the problems involved in the conversion of lignocellulosic biomass to sugar and further to ethanol (Agbor et al., 2011; Galbe and Zacchi, 2002).

The heterogeneity in feedstock and the influence of different process conditions on microorganisms and enzymes makes the biomass-to-ethanol process

TABLE 2.4 Cell Wall Compositions (%) of Different Lignocellulosic Sources

Biomass Type

Cellulose

Hemicellulose

Lignin

References

HARD WOOD

Birch

40.0

23.0

21.0

Olsson and Hahn-Hagerdal, 1996

Willow

37.0

23.0

21.0

Olsson and Hahn-Hagerdal, 1996

Aspen

51.0

29

16

Olsson and Hahn-Hagerdal, 1996

SOFT WOOD

Spruce

43

26

29

Olsson and Hahn-Hagerdal, 1996

Pine

44-46.4

8.8-26

29.4

Wayman and Parekh, 1990; Olsson and Hahn-Hagerdal, 1996

Hemlocks

47.5

22.0

28.5

Wayman and Parekh, 1990

AGRICULTURAL FEEDSTOCKS/RESIDUE

Sugarcane Bagasse

33

30

29

Neureiter et al., 2002

Sorghum Bagasse

44.4

35.5

3.9

Dogaris et al., 2009

Wheat Straw

37-38.2

21.2-29

15-23.4

Wiselogel et al., 1996; Lee et al., 2007a

Corn Stover

37.5-26

22.4-29

17.6-19

Zhu et al., 2008; Lee et al., 2007a

Rice Straw

33.0

26.0

7.0

Severe and ZoBell, 2012

Barley Straw

43.3

29.6

7.7

Severe and ZoBell, 2012

Oat Straw

41.0

16.0

11.0

Mussatto and Teixeira, 2010; Severe and ZoBell, 2012

Sunflower

34.06-42.1

5.18-29.7

7.72-13.4

Mussatto and Teixeira, 2010; Tutt and Olt, 2011

Silage

39.27

25.96

9.02

Tutt and Olt, 2011

Jerusalem Artichoke

20.95-25.99

4.50-5.48

5.05-5.70

Tutt and Olt, 2011

Reed

49.40

31.50

8.74

Tutt and Olt, 2011

Coffee Grounds

8.6

37.6

NA

Mussatto et al., 2011

Rye Straw

37.6

30.5

19.0

Mussatto and Teixeira, 2010

Soya Stalks

34.5

24.8

19.8

Mussatto and Teixeira, 2010

Leaves (Mixed Biomass)

15-20

80-85

0

Sun and Cheng, 2002; Harmsen et al., 2010

Nut Shells

25-30

25-30

30-40

Sun and Cheng, 2002; Harmsen et al., 2010

Orchard Grass

52.3

42.9

6.6

Jung and Vogel, 1986

Smooth Bromegrass

49.8

41.9

7.6

Jung and Vogel, 1986

Indiangrass

49.8

43.1

6.7

Jung and Vogel, 1986

Big Bluestem

47.6

47.4

4.5

Jung and Vogel, 1986

Ensiled Grass

37.85

27.33

9.65

Tutt and Olt, 2011

Coastal Bermuda grass

25

35.7

6.4

Sun and Cheng, 2002; Harmsen et al., 2010

Grasses (Mixed Biomass)

25-40

35-50

10-30

Sun and Cheng, 2002; Harmsen et al., 2010

ENERGY CROPS

Switchgrass (Perennial Grass)

31.0-37

20.4-29

17.6-19

Wiselogel et al., 1996; Lee et al., 2007b; Tutt and Olt, 2011

Miscanthus

40-42

18-30.15

7-25

Sorensen et al., 2008; Tutt and Olt, 2011

Alfalfa

33

18

8

Sreenath et al., 2001

(Continued)

TABLE 2.4 Cell Wall Compositions (%) of Different Lignocellulosic Sources—cont’d

Biomass Type

Cellulose

Hemicellulose

Lignin

References

Hemp

53.86

10.60

8.76

Tutt and Olt, 2011

Jatropha

34

10

12

Singh et al., 2008, Abreu, 2009; Jingura et al., 2010; Yamamura et al., 2012

Algae

7.1

16.3

1.52

Ververis et al., 2007

WEEDS

Saccharum spontaneum

45.10

22.75

24.38

Chandel et al., 2009

Lantana camara

45.1

17.0

27.25

Pasha et al., 2007

Prosopis juliflora

45.5

20.38

24.65

Gupta et al., 2009

Eichhornia crassipes

18.2

48.7

3.50

Kumar et al., 2009

Crofton Weed Stem

37.6

22.4

16.4

Zhao et al., 2007

C. odorata (Siam Weed)

41.0

17.3

20.7

Zhao et al., 2010

SOLID WASTE

Processed Paper/Black Paper

47

25

12

Ackerson et al., 1991

Waste Papers from Chemical Pulps

60-70

10-20

5-10

Sun and Cheng, 2002; Harmsen et al., 2010

Newspaper

40-61

25-40

18-30

Ackerson et al., 1991; Sun and Cheng, 2002

Brown Bin Waste/Food Waste

42.51-49.53

0.73-7.41

10.9-14.33

Komilis and Ham, 2003; Lamborn, 2009

Sorted Refuse

60

20

20

Sun and Cheng, 2002; Harmsen et al., 2010

Primary Wastewater Solids

8-15

NA

24-29

Sun and Cheng, 2002; Harmsen et al., 2010

Solid Cattle Manure

1.6-4.7

1.4-3.3

2.7-5.7

Sun and Cheng, 2002; Harmsen et al., 2010

Poultry Waste

11

16

4

FAO, 1980

Spent Mushroom Compost

38

19

25

Jordan et al., 2008

Swine Waste

6.0

28

NA

Sun and Cheng, 2002; Harmsen et al., 2010

Dried Distilled Grains with Solubles (DDGS)

16-22

8.2-15

0-3.1

Blaschek and Ezej, 2007; Kim et al., 2008; Pasangulapati et al., 2012,

FOREST RESIDUE

Eastern Red Cedar

40.3

8.5

35.9

Pasangulapati et al., 2012

Poplar

39.8

14.8

29.1

Blaschek and Ezej, 2007

NA, data not available.

complex. Ethanol can be produced from lignocellulosic materials in various ways. The main difference between the process alternatives is the hydrolysis steps, which as mentioned previously, can be performed by dilute acid, concentrated acid or enzymatically. Some of the process steps are more or less the same, independent of the hy­drolysis method used. For example, enzyme production will be omitted in an acid hydrolysis process; likewise, the recovery of acid is not necessary in an enzyme hy­drolysis process (Galbe and Zacchi, 2002).

To achieve lower production costs, the sustainable supply of cheap raw materials is a necessity. It is also essential to ensure that all components of the biomass are utilized and resulting by-products and wastes are used in a biorefinery system. When lignocellulosic raw materials are used, the main by-product is lignin, which can be used as an ash-free solid fuel for production of heat and/or electricity, for which there are no foresee­able market limits. However, in addition, lignin can be used for a range of additional high-value products that have the potential to enhance overall process economics significantly (Azadi et al., 2013; Lange et al., 2013; Doherty et al., 2011; Collinson and Thielemans, 2010). Accordingly, it will only be possible to produce large amounts of low-cost ethanol if lignocellulosic feedstocks such as fast-growing trees, grass, aquatic plants, waste products (including agricultural and forestry residues) and municipal and industrial waste are used
(Van Dyck and Pletschke, 2012; Wheals et al., 1999). The potential of using lignocellulosic biomass for energy production is even more apparent when one realizes that it is the most abundant renewable organic compo­nent in the biosphere (Claassen et al. 1999). Currently enzyme hydrolysis has high yields (70—85%) of biocon­version, and improvements are still possible (85—95%) (Van Dyck and Pletschke, 2012; Sills and Gossett, 2011; Redding et al., 2010; Hu and Wen, 2008).