Natural Gas Cofiring/Cofeeding

If the caloric value of the unconverted synthesis gas is too low for (direct) combustion in a gas turbine, this could be compensated for by cofiring natural gas. Besides raising the heating value of the gas, the application of natural gas can also increase the scale, thermal efficiency, and economics of the gas turbines.

Natural gas can also be applied as cofeeding in the entire process. Or, vice versa, the large scale of existing methanol production units could be utilized by plugging in a biomass gasifier and gas make-up section. The product can be considered partially of biomass origin.

Black Liquor Gasification

Pulp and paper mills produce huge amounts of black liquor as a residue. They are the most important source of biomass energy in countries such as Sweden and Finland, representing a potential energy source of 250-500 MW per mill. As modern kraft pulp mills have a surplus of energy, they could become key suppliers of renewable fuels in the future energy system, if the primary energy in the black liquor could be converted to an energy carrier of high value.

Ekbom et al. (2003) have evaluated the production of methanol and DME (see below) from black liquor gasification (BLGMF process). This scheme could be realized against reasonable costs, if heat recovery boilers, which economic life has ended, are replaced by BLGMF. Using black liquor as a raw material for methanol/DME production would have the following advantages:

1. Biomass logistics are extremely simplified as the raw material for fuel making is handled within the ordinary operations of the pulp and paper plant.

2. The process is easily pressurized, which enhances fuel production efficiency.

3. The produced syngas has a low methane content, which optimizes fuel yield.

4. Pulp mill economics becomes less sensitive to pulp prices as the eco­nomics are diversified with another product.

5. Gasification capital cost is shared between recovery of inorganic chem­icals, steam production, and synthesis gas production.

Other Biofuels via Gasification

Gasification, gas cleaning, and make-up are important parts of the process to make methanol from biomass. These parts are also key to the production of hydrogen and Fischer-Tropsch liquids from biomass. Development of methanol from biomass thus offers synergy with development of hydrogen and Fischer — Tropsch liquids. Methanol can also be an intermediate in the production of other renewable fuels such as synthetic diesel, gasoline, and dimethyl ether.

Hydrogen

The production of hydrogen from synthesis gas is somewhat simpler and cheaper than the production of methanol. The gasification step should aim at maximizing the hydrogen yield, which can be further increased by reforming any methane left and a water-gas-shift reaction. Hydrogen separation takes place by pressure swing adsorption or (in future) membranes.

Hydrogen is already produced at large scale in the chemical and oil industry. It is often seen as the future fuel for the transportation sector and households.