The two-phase olive oil manufacturing process

The failure to develop a suitable and economical effluent wastewater treatment technology for OMW has lead manufacturers of technology to develop the "ecological" two-phase process, which delivers oil as the liquid phase and a very wet olive cake (two-phase olive mill solid waste — OMSW-) as the solid residue. This technology has attracted special interest where water supplies are restricted and/or aqueous effluent must be reduced (Borja et al., 2006).

In the two-phase process a horizontally mounted centrifuge is used for primary separation of the olive oil fraction from the vegetable solid material and vegetation water. The resultant olive oil is further washed to remove residual impurities before finally being separated from this wash water in a vertical centrifuge. Therefore, the two-phase olive mills produce three identifiable and separate waste streams. These are:

1. The wash waters generated during the initial cleansing of the fruit.

2. The aqueous solid residues generated during the primary centrifugation (two-phase OMSW).

3. The wash waters from the secondary centrifuge generated during the washing and purification of virgin olive oil.

Spain was the first country where the two-phase system was used and from there this new technology was installed around the world. The two-phase decanting reduces the water requirements. Nevertheless it has created a new solid residue, two-phase OMSW, which requires further investigation to find out how it must be handled.

The two-phase olive oil extraction process has several advantages over the three-phase centrifugation process (Alba et al., 2001; Di Giovacchino et al., 2001 and 2002): [11]

• The throughput of the two-phase centrifuge in relation to the oil quantity is higher because no additional water is required to produce the pulp. Energy consumption is also reduced as a result of the lower processing quantity.

• Oil produced by the two-phase centrifuge is of higher quality; in particular, it has higher oxidation stability and better organoleptic characteristics.

• The operating costs are lower. Water utilization in the olive mill decreases considerably.

In addition, the disadvantages of two-phase manufacturing process are:

• The two-phase process, although it produces no olive mill wastewater as such, generates the wash waters derived from the initial cleansing of the fruit and from the purification of virgin olive oil. In addition, it combines the olive vegetation water that is generated with the solid waste to produce a single effluent stream in semi-solid form. This doubles the amount of "solid" waste (OMSW or ‘alperujo’) requiring disposal, and it cannot be composted or burned without some form of expensive pre-treatment.

• Two-phase OMSW has a moisture content significantly higher than that of traditional cake from three-phase centrifuges. This increased amount of moisture, together with the sugars and fine solids that in the three-phase system were contained in OMW give two-phase OMSW a doughy consistency and makes transport, storage and handling difficult -it can not be piled and must be kept in large ponds.

• Two-phase OMSW is characterized by higher values of the pulp/stone ratio, as well as the greater weight produced.

• This two-phase technology transfers the problem of disposing of the olive-mill waste from the mill to the seed-oil refineries. Two-phase OMSW, prior to oil solvent extraction, must be dried with considerably higher energy requirements than in the three-phase continuous oil production process, making the industrial recovery of the residual oil difficult and expensive.