Technical factors affecting biogas production and commercialisation

There are three major types of digesters that have been in use in developing countries: Chinese fixed dome digester, the Indian floating drum digester and the more recent tube digesters. These reactors are small in size (5-10 m3) and mostly used at household level to deliver the energy demand for household cooking and lighting. The advantages of these reactors are that they are inexpensive compared to sophisticated systems, can be built with locally available material, are easy to handle and do not have moving parts which are prone to failure. The working principle of these reactors is the same although there are substantial differences between them. The substrate enters through the inlet pipe into the digester tank where the substrate has an average retention time of 10-30 days. The biogas is collected above the slurry and leaves the tank through a gas pipe into the top cover. In the fixed dome digester, the top is made of concrete or bricks as the rest of the digester below ground. The floating cover type has steel cover floating on the slurry, which is above ground, whereas the rest of the digester is also below the ground. The digested slurry leaves the digester through an outlet pipe and is collected in outlet pit. However, these digesters have several limitations. Each of the digester type does not have facilities for mixing the slurry or for maintaining a certain temperature in the digester and controlling it. There are also no facilities to remove sand, stones and other non-digestible materials, which will over the years, accumulate and decrease the volume of the digester and hence will reduce its efficiency. The accumulation of inert and non-degradable material makes it necessary to stop the process from time to time and remove the materials, thereby increasing labour and maintenance cost of the technology.

There is also lack of adequate coordinating framework as one of the most important weakness of energy institutions in Africa. Lack of coordination among institutions and conflicting interests are obstacles to good penetration of biogas technology into the African market. Rationalising functions and building institutions around them will improve the situation (Davidson, 1992). Constant persuasion and active campaigns can help reduce institutional inertia and resistance to adoption of biogas technology. Most renewable energy technologies require long development periods and dedicated stakeholders are important for building up experiences and competencies. New technologies often need to be nurtured for over decades, before sufficient socio-technical momentum emerges. Alignment between the technical, economic, regulatory and social context can provide the basis for building up momentum, until the biogas technology is able to survive on its own. Many African countries have a National programme having a three-pronged focus: sanitation, rural energy, and organic fertilizer usage, aimed at promoting domestic and agricultural based plants and this will help in promoting and implementing biogas plants. There are also now many biogas service providers in many African countries that specialize in the construction of biogas plants. The major focus of the biogas service providers is on sanitation. The service providers have used the hygiene-promoting aspect of biogas plants to market the technology.

There is need for continuous improvement of the biogas technology because its implementation is intrinsically the exploitation of the technical advantages. In some instances biogas plants have not worked effectively because of lack of support, lack of repairs and poor design. Lack of knowledge about biogas technology is often cited as a reason for non-adoption of biogas in some countries in Africa. Where people have installed biogas reactors, problems arising from the bad quality of the installed units and the poor operations and maintenance capacity of users have led to poor performance and even abandonment of biogas digesters. In some instance, the demonstration effect has been one of failure and has served to deter rather than enhance biogas adoption. A survey in Kenya of about 21 existing plants in 1986 found only 8 out of 21 functional and 13 out of 21 not functional or never finished (Day et al., 1990). According to the authors, the major problems associated with existing biogas plants in Kenya include inadequate design and construction, poor maintenance, and poor social acceptance. The effect of individual economic status is also important to consider in the assessments of biogas technology. Ni and Nyns (1996) reported that most surveys have revealed that biogas is more accepted by upper and middle-income farmers. The obvious effect of the income of individuals is the ability of investment to install a digester system and above all to maintain it operational. The regular operation of a biogas plant is more difficult to achieve than its initial installation. The routine operation and maintenance of the digester system need much physical work that is usually laborious and messy, making the biogas benefits less attractive.