Chemical Methods of Detoxification

The chemical methods of detoxification are based on the addition of certain chemical compounds that vary the conditions of the aqueous medium provok­ing changes in the pH, formation of precipitates, or the direct transformation of the toxic compounds. Among these methods, the ionic interaction of the ionic exchange resins can be included in this group of detoxification methods. The most employed chemical methods of detoxification are shown in Table 4.7. By neutral­ization, the solubility of many inhibitory substances is changed. This allows their removal by a later filtration or adsorption. However, the addition of alkali up to very high pH values (alkaline detoxification) leads to the formation of a significant amount of precipitate composed by calcium salts (if lime is used), which entrains the inhibitory compounds or causes them to settle. In addition, many inhibitors are unstable at pH higher than 9. Alkaline treatment is considered one of the best detoxification methods since a high percentage of substances such as furalde- hydes and phenolic compounds can be removed by this method, improving the fermentability of the resulting liquid medium especially when biomass hydrolyz- ates pretreated with dilute acid are employed (Persson et al., 2002a). The addition of calcium hydroxide (overliming) or ammonium has shown better results than the use of sodium or potassium hydroxide. Some methods to determine the optimal

Physical Methods for Detoxification of Pretreated Biomass

TABLE 4.6

Methods

Evaporation

Procedu re/Agents

Evaporation, separation of volatile and nonvolatile fractions and dilution of nonvolatile fraction

Examples

Willow hz.

Microorganism

Saccharomyes

cerevisiae

Aspen hz.

Pichia stipitis

Extraction

Organic solvents, 3:1 org. phase: aqueous phase volumetric ratio

Spruce hz.

S. cerevisiae

Aspen hz.

P. stipitis

Pine hz.

S. cerevisiae

Steam-exploded

poplar

S. cerevisiae

Подпись: Feedstock Conditioning and Pretreatment

Remarks

Reduction of acetic acid and phenolic compounds in nonvolatile fraction; roto — evaporation

93% yield of ref. fermn.; removal: 54% acetic acid, 100% furfural, 29% vanillin; roto-evaporation

Solv: diethyl ether (solv.); yield comparable to ref. fermn.; removal of acetic, formic, and levulinic acids, furfural, HMF

Solv.: ethyl acetate; 93% yield of ref. fermn.; removal: 56% acetic acid, 100% furfural, 100% vanillin, 100% hydroxybenzoic acid

Solv.: ethyl acetate; removal of low molecular phenolic compounds

Solv.: ethyl acetate; EtOH yield (SSF): detoxified hz. 0.51 g/g, undetox, hz. 0 g/g; high degree of phenolic removal

 

References

Palmqvist and Hahn-Hagerdal

(2000a)

 

Palmqvist and Hahn-Hagerdal

(2000a)

Palmqvist and Hahn-Hagerdal

(2000a)

 

Palmqvist and Hahn-Hagerdal

(2000a)

 

Palmqvist and Hahn-Hagerdal

(2000a)

Cantarella et al. (2004)

 

Continued

 

Подпись: 102 P rocess Synthesis for Fuel Ethanol Production
image068

Chemical Methods for Detoxification of Pretreated Biomass

TABLE 4.7

Methods

Procedure/Agents

Examples

Microorganism

Neutralization

Ca(OH)2 or CaO, pH = 6,

Acid hz. of

Saccharomyes

then membrane filtration

cotton waste

cerevisiae.

or adsorption

pyrolysate

Pichia sp.

Steam-exploded

poplar

S. cerevisiae

Alkaline

Ca(OH)2, pH = 9-10.5,

Dilute-acid hz. of

detoxification

then pH adjustment to

spruce

(overliming)

5.5-6.5 with H2S04 or HC1

Steam-exploded

Recombinant

bagasse

S. cerevisiae

Acid hz. of

S. cerevisiae.

cotton waste

Pichia sp.

pyrolysate Rice hulls hz.

Recombinant

E. coli

Wheat straw hz.

Recombinant

E. coli

Dilute-acid

Recombinant

bagasse hz.

E. coli

Подпись:Подпись:Подпись:References

Precipitation or removal of toxic compounds; 10% lower yield for Pichia sp.

EtOH yield (SSF): detoxified hz. 0.86 g/g, undetox, hz. 0 g/g Yield comparable to ref. fermn.; 20% removal of furfural and HMF

Removal of acid acetic, furfural and part of phenolic compounds

7.5% lower yield for Pichia sp.

39% reduction in fermentation time Saha et al. (2005a)

Reduction in fermn. time: SSF Saha et al. (2005b)

-18%, SHF-67%

Removal: 51% furfural, 51% HMF, Martinez et al. (2000, 2001) 41% phenolic compounds, 0% acetic acid; overliming at 60°C or 25°C, at high temperature, the required amounts of lime and acid are reduced

Подпись:Continued

Chemical Methods for Detoxification of Pretreated Biomass

Methods

ProcedureMgents

examples

Microorganism

Remarks

References

Combined alkaline detoxification

KOH, pH = 10, then pH adjustment to 6.5 with

Bagasse hz.

Pichia stipitis

Reduction of ketones and aldehydes, removal of volatile

Palmqvist and Hahn-Hagerdal (2000a)

HCl and addition of 1% sodium sulfite

Dilute-acid hz. of spruce Willow hz.

S. cerevisiae

Recombinant

E. coli

compounds when hydrolyzate is heated at 90°C

Palmqvist and Hahn-Hagerdal (2000a)

Palmqvist and Hahn-Hagerdal (2000a)

Ionic exchange

Weak base resins Amberlyst A20, regenerated with ammonia

Dilute-acid

poplar

Dilute-acid hz. of spruce

Recombinant

Zymomonas

mobilis

S. cerevisiae

Removal: 88% acetic acid, 100% H2SO4; 100% sugars recovery

Removal: >80% phenolic compounds, ~100% levulinic, acetic and formic acids, 70% furfural; considerable loss of fermentable sugars

Wooley et al. (1999)

Palmqvist and Hahn-Hagerdal (2000a)

Poly(4-vinyl pyridine)

Corn stover hz.

Recombinant S.

cerevisiae

Sugars eluted earlier than all tested inhibitors; ferment. results were similar to that using pure sugars

Xie et al. (2005)

TABLE 4.7 (Continued)

Source: Adapted from Sanchez, O. J., and C. A. Cardona. 2008. Bioresource Technology 99:5270-5295. Elsevier Ltd.

Подпись: 104 P rocess Synthesis for Fuel Ethanol ProductionNote: Reference fermentation (ref. fermn.) refers to fermentation carried out in a glucose-based medium without inhibitors; hz = hydrolyzate.

amount of lime to be added in dependence on the acid content of the hydrolyzate have been developed (Martinez et al., 2001). The positive effects of alkaline treat­ment on the hydrolyzate fermentability cannot be explained only by the removal of inhibitors. It has been postulated that this detoxification method may have possible stimulating effects on ethanol-producing microorganisms (Persson et al., 2002a).

Ionic exchange also has been studied as a detoxification method showing a high efficiency for removing inhibitors. This method can be considered as a special case of adsorption because ionized groups of the ionic exchange resin (the adsor­bent) interact electrostatically with the charged molecules of inhibitors. In par­ticular, some anionic exchange resins are used to eliminate phenolic compounds as a consequence of the strong bonds formed between quaternary ammonium groups of the resin (positively charged) and phenols (negatively charged). The rest of substances that do not interact with the resin pass through the adsorbent leading to a detoxified hydrolyzate. Besides the high resin cost, one drawback of this method lies in the fact that the content of fermentable sugars in the hydrolyz — ate can be reduced (Oliva, 2003). In the model process developed for NREL, the ionic exchange was proposed as a detoxification method for ethanol production process using poplar wood as the feedstock (Wooley et al., 1999). The biomass pretreated with dilute sulfuric acid at 190°C and high pressure is cooled by flash­ing, which removes 61% furfural and HMF as well as 6.5% of the acetic acid released from hemicellulose. The liquid fraction of the pretreated biomass is sent to an ionic exchange column whose effluent undergoes overliming to enhance the detoxification efficiency. Then, sulfuric acid is added to remove the calcium and suspended solids by forming a precipitate of calcium sulfate (gypsum). This design was based on data obtained at pilot scale level using a column with a diam­eter of 20 mm and a length of 1 m containing Amberlyst A20, a weak base resin. The regeneration of the resin is accomplished by passing the eluent (ammonium) through the column. Xie et al. (2005), in turn, demonstrated the successful detox­ification of corn stover hydrolyzate using a polymeric adsorbent without the need of a subsequent alkalinization. In contrast, the newer model process for ethanol production for corn stover designed for NREL only suggested the overliming as the detoxification method (Aden et al., 2002).

Different methods of detoxification that combine physical and chemical prin­ciples have been proposed, such as the neutralization with CaO or Ca(OH)2 fol­lowed by the addition of activated carbon and filtration to remove the acetic acid (Olsson and Hahn-Hagerdal, 1996). For lignocellulosic materials pretreated by pyrolysis and hydrolyzed with dilute acid, the utilization of several adsorbents, such as activated carbon, diatomite, bentonite, and zeolites, after the treatment by neutralization has been also studied (Yu and Zhang, 2003).