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The chemical methods of detoxification are based on the addition of certain chemical compounds that vary the conditions of the aqueous medium provoking changes in the pH, formation of precipitates, or the direct transformation of the toxic compounds. Among these methods, the ionic interaction of the ionic exchange resins can be included in this group of detoxification methods. The most employed chemical methods of detoxification are shown in Table 4.7. By neutralization, the solubility of many inhibitory substances is changed. This allows their removal by a later filtration or adsorption. However, the addition of alkali up to very high pH values (alkaline detoxification) leads to the formation of a significant amount of precipitate composed by calcium salts (if lime is used), which entrains the inhibitory compounds or causes them to settle. In addition, many inhibitors are unstable at pH higher than 9. Alkaline treatment is considered one of the best detoxification methods since a high percentage of substances such as furalde- hydes and phenolic compounds can be removed by this method, improving the fermentability of the resulting liquid medium especially when biomass hydrolyz- ates pretreated with dilute acid are employed (Persson et al., 2002a). The addition of calcium hydroxide (overliming) or ammonium has shown better results than the use of sodium or potassium hydroxide. Some methods to determine the optimal
Physical Methods for Detoxification of Pretreated Biomass
TABLE 4.6
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Chemical Methods for Detoxification of Pretreated Biomass
TABLE 4.7
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References
Precipitation or removal of toxic compounds; 10% lower yield for Pichia sp.
EtOH yield (SSF): detoxified hz. 0.86 g/g, undetox, hz. 0 g/g Yield comparable to ref. fermn.; 20% removal of furfural and HMF
Removal of acid acetic, furfural and part of phenolic compounds
7.5% lower yield for Pichia sp.
39% reduction in fermentation time Saha et al. (2005a)
Reduction in fermn. time: SSF Saha et al. (2005b)
-18%, SHF-67%
Removal: 51% furfural, 51% HMF, Martinez et al. (2000, 2001) 41% phenolic compounds, 0% acetic acid; overliming at 60°C or 25°C, at high temperature, the required amounts of lime and acid are reduced
Continued
Chemical Methods for Detoxification of Pretreated Biomass
Methods |
ProcedureMgents |
examples |
Microorganism |
Remarks |
References |
Combined alkaline detoxification |
KOH, pH = 10, then pH adjustment to 6.5 with |
Bagasse hz. |
Pichia stipitis |
Reduction of ketones and aldehydes, removal of volatile |
Palmqvist and Hahn-Hagerdal (2000a) |
HCl and addition of 1% sodium sulfite |
Dilute-acid hz. of spruce Willow hz. |
S. cerevisiae Recombinant E. coli |
compounds when hydrolyzate is heated at 90°C |
Palmqvist and Hahn-Hagerdal (2000a) Palmqvist and Hahn-Hagerdal (2000a) |
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Ionic exchange |
Weak base resins Amberlyst A20, regenerated with ammonia |
Dilute-acid poplar Dilute-acid hz. of spruce |
Recombinant Zymomonas mobilis S. cerevisiae |
Removal: 88% acetic acid, 100% H2SO4; 100% sugars recovery Removal: >80% phenolic compounds, ~100% levulinic, acetic and formic acids, 70% furfural; considerable loss of fermentable sugars |
Wooley et al. (1999) Palmqvist and Hahn-Hagerdal (2000a) |
Poly(4-vinyl pyridine) |
Corn stover hz. |
Recombinant S. cerevisiae |
Sugars eluted earlier than all tested inhibitors; ferment. results were similar to that using pure sugars |
Xie et al. (2005) |
TABLE 4.7 (Continued) |
Source: Adapted from Sanchez, O. J., and C. A. Cardona. 2008. Bioresource Technology 99:5270-5295. Elsevier Ltd.
Note: Reference fermentation (ref. fermn.) refers to fermentation carried out in a glucose-based medium without inhibitors; hz = hydrolyzate.
amount of lime to be added in dependence on the acid content of the hydrolyzate have been developed (Martinez et al., 2001). The positive effects of alkaline treatment on the hydrolyzate fermentability cannot be explained only by the removal of inhibitors. It has been postulated that this detoxification method may have possible stimulating effects on ethanol-producing microorganisms (Persson et al., 2002a).
Ionic exchange also has been studied as a detoxification method showing a high efficiency for removing inhibitors. This method can be considered as a special case of adsorption because ionized groups of the ionic exchange resin (the adsorbent) interact electrostatically with the charged molecules of inhibitors. In particular, some anionic exchange resins are used to eliminate phenolic compounds as a consequence of the strong bonds formed between quaternary ammonium groups of the resin (positively charged) and phenols (negatively charged). The rest of substances that do not interact with the resin pass through the adsorbent leading to a detoxified hydrolyzate. Besides the high resin cost, one drawback of this method lies in the fact that the content of fermentable sugars in the hydrolyz — ate can be reduced (Oliva, 2003). In the model process developed for NREL, the ionic exchange was proposed as a detoxification method for ethanol production process using poplar wood as the feedstock (Wooley et al., 1999). The biomass pretreated with dilute sulfuric acid at 190°C and high pressure is cooled by flashing, which removes 61% furfural and HMF as well as 6.5% of the acetic acid released from hemicellulose. The liquid fraction of the pretreated biomass is sent to an ionic exchange column whose effluent undergoes overliming to enhance the detoxification efficiency. Then, sulfuric acid is added to remove the calcium and suspended solids by forming a precipitate of calcium sulfate (gypsum). This design was based on data obtained at pilot scale level using a column with a diameter of 20 mm and a length of 1 m containing Amberlyst A20, a weak base resin. The regeneration of the resin is accomplished by passing the eluent (ammonium) through the column. Xie et al. (2005), in turn, demonstrated the successful detoxification of corn stover hydrolyzate using a polymeric adsorbent without the need of a subsequent alkalinization. In contrast, the newer model process for ethanol production for corn stover designed for NREL only suggested the overliming as the detoxification method (Aden et al., 2002).
Different methods of detoxification that combine physical and chemical principles have been proposed, such as the neutralization with CaO or Ca(OH)2 followed by the addition of activated carbon and filtration to remove the acetic acid (Olsson and Hahn-Hagerdal, 1996). For lignocellulosic materials pretreated by pyrolysis and hydrolyzed with dilute acid, the utilization of several adsorbents, such as activated carbon, diatomite, bentonite, and zeolites, after the treatment by neutralization has been also studied (Yu and Zhang, 2003).