Lignin in polyurethane

Polyurethanes are made of diisocyanate and polyol precursors, which have been used for the highly diversified applications. Traditionally, they were made from petroleum-based synthetic polyols and nowadays soy-based polyols are also widely used as the renewable feedstock. Nakamura and his co-researchers [189] investigated the lignin-based polyurethane (PU) films using polyethylene glycol (PEG) and diphenylmethane diisocyanate (MDI). They reported the thermal behavior of new polyurethane system, which indicates that the addition of lignin to PEG enhances their Tg proportionally. The combination of lignin and PEG for the formation of polyurethane resulted in various types of microstructure such as soft and flexible and hard. Their mechanical properties were highly dependent on their distribution as well as cross­linking ability between lignin-PEG-MDI segments [190]. Sarkar et al. [191] reported the synthesis of lignin-hydroxyl terminated polybutadiene (HTPB) co-polyurethanes using toluene diisocyanate as initiator. Their characterizations showed the better properties up to 3% lignin incorporation and further increment of lignin caused the reduction in their properties [191]. Saraf et al. [192194] made an extensive research on various aspects of lignin-based polyurethane and suggested their suitable formulations for the enhanced performance. In addition to that, various types of lignin also investigated for the fabrication of polyurethane systems [195196]. Thring et al. [195] reported the fabrication of polyurethanes from Alcell®.

They found that the increasing lignin content decreases the degree of swelling and cross-

linking and causes the formation of brittle and hard structures. Yoshida et al. [196] utilized the kraft lignin for the fabrication of polyurethanes. They reported that the increasing lignin content increases the cross-link density and generally causes a hard and brittle nature. They also fabricated the polyurethane from various kraft lignins with different molecular weight and found that the cross-link density has increased with increasing molecular weight [197]. These studies conclude that the higher loadings of lignin in polyurethane caused the formation of rigid structure due to higher cross-link density and resulted in poor mechanical properties. This can be overcome by employing suitable chemistry in controlling the order of cross­linking.

3.2.2. Lignin in adhesives

Phenolic structure of lignin offers possible substitution with phenol-formaldehyde (PF) resin, which exhibits a wide range of applications as adhesives. Lignin substitute in phenol-formal­dehyde (PF) formulation can vary from 30 to 50%, which exhibits similar or better performance compared to virgin PF resin. Haars et al. [198] reported the fabrication of room-temperature curing adhesives using lignin and phenoloxidases as precursor chemicals. They reported the possible use of this new bioadhesive as thermosetting glue. They also indentified the increment of water resistance during the usage in particleboard production. Mansouri et al. [199] demonstrated the fabrication of lignin adhesives without formaldehyde for wood panel. Their synthesized lignin adhesives showed better internal bond strength, which also passed required international standard specifications. They found that the newly bioadhesive from lignin exhibits many properties comparable to formaldehyde-based commercial adhesives. Schneid­er et al. [200] patented the new technology for the fabrication of new kind of adhesives using furfuryl alcohol and lignin employing zinc chloride-based catalyst. Lignin isolated from bagasse was also experimented for the fabrication of biobased cost effective adhesives [201202]. The obtained adhesives were used for the purpose of particleboard and wood adhesives.