Other biomaterial applications

DDGS as a source of protein, fiber and fat has been used to isolate these components. Xu et al. [53] implemented a novel acidic method to extract zein from DDGS which is the main protein in corn and corn coproducts such as DDGS. The resulted zein has the potential for uses in fibers, films, binders and paints applications. Their method also isolated DDGS oil during protein extraction. Other researchers have also investigated the extraction of oil from DDGS

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Compatibilizer wt %

Figure 8. The effect of compatibilizer on tensile strength of the biocomposite PLA-20wt% DDGS (drawn from the da­ta table with permission) [124].

[55, 128]. The obtained oil can be used as precursor for biodiesel production. It has been also tried to extract fiber from DDGS with physical methods such as sieving and elutriation [129] or extract cellulose chemically by sodium hydroxide solution [54]. The obtained cellulose had properties suitable for films and absorbents. The bioadhesive formulation obtained from DDGS is another biomaterial application of this coproduct [130131]. This glue is prepared by reaction with an aqueous base solution. Urea can be also included with the base. The obtained bioadhesive is particularly useful as boxboard glue.

Recently, it has been tried to produce thermoplastics from DDGS by chemical methods such as acetylation [132] or cyanoethylation [133] with almost similar approaches. Hu et al. [133] were successful in producing highly flexible thermoplastic films from DDGS. The oil and zein protein of the DDGS were extracted first and the resultant underwent cyanoethylation using acrylonitrile. A compression molding machine was implemented to produce oil-and-zein-free DDGS films. It was observed that the produced films had much higher strength even at high elongations compared to films developed from other various biopolymers. Therefore, cya — noethylation could be a viable approach to develop bio-thermoplastics from biopolymers for applications such as packing films, extrudates and resins for composites. It has been also tried to find a novel use of dried distillers’ grains (DDG) as a feedstock for bio-polyurethane preparation [134]. The procedure consist of, first, liquefaction of DDG in acidic conditions at atmospheric pressure and then reaction of hydroxyl-rich biopolyols in the liquefied DDG with methylene diphenyl diisocyanate (MDI) to form networks of cross-linked polyurethane. Thus, DDG-based bio-polyols were the precursor in this way to synthesize flexible and rigid polyurethane foams. The biodegradation tests showed that the degradation of these polyur­ethane foams in a 10-month period was about 12.6% most probably because of natural extracts such as proteins and fats in DDG and partially cross-linked or uncross-linked residue in the foam [134].