Direct synthesis of ETBE from TBA and EtOH

As a replacement for IB, TBA was first used in the synthesis of ETBE over 80 years ago uti­lizing concentrated H2SO4 as a catalyst as shown in reaction scheme in Figure 2 [11]. Habe- nicht et al. [12] suggested that TBA was preferred over IB as a reactant for ETBE synthesis at elevated pressures and temperatures. The reason for this is that the protonated IB (the key component in ETBE formation) forms only from TBA (not IB) under the conditions em­ployed. Yin et al. [13] also studied liquid-phase synthesis of ETBE from TBA and EtOH cata­lyzed by ion-exchange resin and heteropoly acid (HPA) at mild pressures and temperatures. Knifton et al. [7] also investigated different types of zeolites catalysts for direct synthesis of ETBE from TBA and EtOH. At temperature ranges of 40-140 oC and pressure ranges of 0.1-7 MPa, liquid-phase synthesis of ETBE resulted to a 40-70 % yield and 65-95 % selectivity.

In our previous work, reactive distillation, a configuration in which the reactive section was located inside the column, was employed to continuously synthesize ETBE from bioe­thanol and TBA using Amberlyst 15 in pellet form as a catalyst. Results under standard operating conditions indicated that ETBE at about 60 mol% could be obtained in the distil­late, and almost pure water in the residue. The conversion of TBA and the selectivity of ETBE were 99.9 and 35.9 %, respectively. The effects of operating conditions on conver­sion and selectivity were also investigated. Further purification of the distillate using the residue results in 95 mol% ETBE. Simulation of the process was also carried out using AS­PEN PLUS simulator, and results showed good agreement with the obtained experimental results as shown in Figure 3 [14].

TBA+ EtOH » ETBE + H20
TBA «• IB + H20
IB + EtOH «■ ETBE

 

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Figure 2. Reaction scheme of ETBE synthesis utilizing TBA instead of IB as a reactant

 

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Figure 3. Comparison of concentration profiles of distillate and residue at standard operating conditions (Total feed molar flowrate = 4.13×10-3 mol/s, Reflux ratio = 7.0, Catalyst = 0.1 kg, Feed molar ratio = 1:1:38 (TBA:EtOH:H2O)