Operating parameters

As it was mentioned earlier, the choice of catalyst and operating parameters affect the reac­tions that take place within the hydroprocessing reactor. The key operating parameters of hydroprocessing include the reactor temperature, hydrogen partial pressure, liquid hourly space velocity and hydrogen feed-rate.

1.1.4. Temperature

Most catalytic hydrotreating and hydrocracking reactors operate between 290-450°C. The temperature range is selected according the type of catalyst and feedstock type to be proc­essed. In the first stages of the catalyst life (after its loading in the reactor) the temperature is normally kept low as the catalyst activity is already very high. However as time progresses and the catalyst deactivates and cokes, the temperature is gradually increased to overcome the loss of catalyst activity and to maintain the desired product yield and quality.

1.1.5. Hydrogen partial pressure

Hydrogen partial pressure affects significantly the hydrotreating reactions as well as the cat­alyst deactivation. The catalyst deactivation rate is inverse proportional to the hydrogen partial pressure and to hydrogen feed-rate. However high hydrogen partial pressures corre­spond to high operational costs, which rise even higher for high olefinic feedstocks that ex­hibit higher hydrogen consumption due to the saturation reactions. Therefore hydrogen partial pressure should be balanced with the catalyst activity and catalyst life expectancy in order to optimize the overall process.