Continuous Stirred Tank Reactor (CSTR)

In continuous stirred tank reactor (CSTR), gas substrates are continuously fed into the reac­tor and mechanically sheared by baffled impellers into smaller bubbles, which has greater interfacial surface area for mass transfer [16]. In addition, finer bubbles have a slower rising velocity and a longer retention time in the aqueous medium, resulting in higher gas-to-liq — uid mass transfer [24]. Fermentation reactions using C. Ijungdahlii have been successfully maintained in a 2 litre CSTR under autotrophic conditions for more than a month, while achieving peak ethanol level of 6.5 g/l and CO conversion rate of 93% [186]. The production of 49 g/l of ethanol from gas substrates using C. ljungdahlii was demonstrated using CSTR [113]. In another example, a 100 litre stirred tank reactor was demonstrated to produce up to 24.57 g/l ethanol, 9.25 g/l isopropanol and 0.47 g/l n-butanol during a 59-day semi-batch gas fermentation using "C. ragsdalei" strain P11 as biocatalysts [112]. An improved version of CSTR incorporates microbubble sparger to generate finer bubbles to achieve higher mass transfer coefficient [187]. Although CSTR offers complete mixing and uniform distribution of gas substrates to the microbes, the high power per unit volume required to drive the stir­rer are thought to make this approach economically unviable for commercial scale gas fer­mentation systems [187].