Fermentation and product recovery

1.1. Bioreactor design

An optimum gas fermentation system requires efficient mass transfer of gaseous substrates to the culture medium (liquid phase) and microbial catalysts (solid phase). Gas-to-liquid mass transfer has been identified as the rate-limiting step and bottleneck for gas fermenta­tion because of the low aqueous solubility of CO and H2 respectively at only 77% and 68% of that of oxygen (on molar basis) at 35oC [185]. Hence, a bioreactor design that delivers suf­ficient gas-to-liquid mass transfer in an energy-efficient manner at commercial scale for gas fermentation represents a significant engineering challenge. A brief overview of reactor con­figurations reported in gas fermentation operations is given below.