Characterization of 2nd generation feedstock

Plant biomass can be used as a sustainable source of organic carbon to create bioenergy, ei­ther directly in the form of heat and electricity, or as liquid biofuels produced by thermo­chemical or biochemical methods or their combination [12]. In contrast to fossil energy sources, which are the result of long-term transformation of organic matter, plant biomass is created via photosynthesis using carbon dioxide as a source of carbon and sunlight as a source of energy and therefore is rapidly produced. The world annual production of bio­mass is estimated to be 146 billion metric tons [13], which could contribute 9-13% of the global energy supply yielding 45±10 EJ per year [14, 15].

Lignocellulose, which is stored in plant cell walls makes up a significant part of biomass representing 60-80% of woody tissue of stems, 15-30% of leaves or 30-60% of herbal stems [16]. Since it is not digestible for human beings, its use as a feedstock for bioprocesses does not compete with food production as in the case of sugar or starch raw materials.

All lignocellulose consist of three main polymeric components — cellulose, non-cellulosic carbohydrates (predominantly represented by hemicellulose) and lignin; its proportion and structure differs for different types of biomass (Tablel) and it is also influenced by variety, climatic conditions, cultivation methods and location. Minor components of the cell wall are represented by proteoglycans, pectin, starch, minerals, terpenes, resins tannins and waxes.

Biomass

Cellulose

Hemicellulose

Lignin

Reference

Hardwood

45-47

25-40

20-55

[17, 18]

Softwood

40-45

25-29

30-60

[17, 18]

Wheat straw

30-49

20-50

8-20

[19-22]

Rye straw

30.9

21.5

25.3

[21]

Corn fibre

15

35

8

[23]

Corn cobs

35-45

35-42

5-15

[22, 23]

Corn stover

39-42

19-25

15-18

[22, 23]

Corn straw

42.6

21.3

8.2

[20]

Rice straw

32-47

15-27

5-24

[20, 22, 23]

Rice hulls

24-36

12-19

11-19

[22]

Sugarcane bagasse

40

24-30

12-25

[20, 22, 23]

Switchgrass

30-50

10-40

5-20

[17, 23, 24]

Bermuda grass

25-48

13-35

6-19

[22, 23]

Cotton seed hairs, flax

80-95

5-20

0

[18, 22]

Municipal solid waste — separated fibre

49

16

10

[25]

Primary municipal sludge

29.3

not identified

not identified

[26]

Thickened waste activated sludge

13.8

not identified

not identified

[26]

Sawdust

45.0

15.1

25.3

[22]

Waste paper from chemical pulps

50-70

12-20

6-10

[17]

Newspaper

40-55

25-40

18-20

[1, 17]

Used office paper

55.7

13.9

5.8

[1]

Magazine

34.3

27.1

14.2

[1]

Cardboard

49.6

15.9

14.9

[1]

Paper sludge

33-61

14.2

8.4-15.4

[27, 28]

Chemical pulps

60-80

20-30

2-10

[18]

Table 1. Overview and composition of lignocellulosic biomass and other lignocellulosic sources

Cellulose is a homopolymer of 500-1 000 000 D-glucose units (e. g. 10 000 units in wood, 15 000 in native cotton) linked by p-1,4-glycosidic bonds [19, 26, 29]; the cellulose chains (200-300) are grouped together to form cellulose fibres. The strong inter-chain hydrogen bonds between hydroxyl groups of glucose residues in radial orientation and the aliphatic hydrogen atoms in axial positions creates a semi-crystalline structure resistant to enzymatic hydrolysis; weaker hydrophobic interactions between cellulose sheets promote the forma­tion of a water layer near the cellulose surface, which protects cellulose from acid hydrolysis [30]. Cellulose originating from different plants has the same chemical structure, but it dif­fers in crystalline structure and inter-connections between other biomass components. Mi­crofibrils made of cellulose are surrounded by covalently or non-covalently bound hemicellulose, which is a highly branched heteropolymer made from 70-300 monomers units of pentoses (xylose, arabinose), hexoses (galactose, glucose, mannose) and acetylated sugars (e. g. glucuronic, galacturonic acids). Unlike cellulose, hemicellulose is not chemically homogenous and its composition depends on the type of material — hardwood contains pre­dominantly xylans while softwood consists mainly of glucomannans [17, 23, 29,31]. Lignin, an amorphous heteropolymer of three phenolic monomers of phenyl propionic alcohols, namely p-coumaryl, coniferyl and sinapylalcohol, creates a hydrophobic filler, which is syn­thesized as a matrix displacing water in the late phase of plant fibre synthesis, and forms a layer encasing the cellulose fibres. Its covalent crosslinking with hemicellulose and cellulose forms a strong matrix, which protects polysaccharides from microbial degradation, makes it resistant to oxidative stress, and prevents its extraction by neutral aqueous solvents [31]. Forest biomass has the highest content of lignin (30-60% and 30-55 % for softwoods and hardwoods, respectively), while grasses and agricultural residues contain less lignin (10-30% and 3-15% respectively) [17].

There are several groups of lignocellulosic plant biomasses that can be exploited as a feed­stock for bioprocessing. Woody biomass is represented mainly by hardwoods (angiosperm trees, e. g. poplar, willow, oak, cottonwood, aspen) and softwoods (conifers and gymno — sperm trees e. g. pine, cedar, spruce, cypress, fir, redwood) together with forest wastes such as sawdust, wood chips or pruning residues. Nowadays the trend in this area is to use fast growing trees (poplar, willow) with genetically changed wood structures e. g. lower lignin content [32]. The advantage of forest biomass is its flexible harvesting time, thus avoiding long storage periods, and its high density, contributing to cost-effective transportation. Agri­cultural residues are represented mainly by corn stover or stalks, rice and wheat straw or sugarcane bagasse. The world’s annual production of rice straw, wheat straw and corn straw that can be exploited for bioethanol production is 694.1, 354.3 and 203.6 million tons, respectively [20]. In the USA, 370 million and 350-450 million tons of forest biomass and ag­ricultural wastes respectively are produced per year [17]. Although agrowastes are partly reutilized, e. g. as animal fodder, bedding, domestic fuel, used for cogeneration of electricity or reused in agriculture, a large fraction is still disposed as waste and is left in the fields; this can be utilized as a raw material for biofuels production. Sugarcane is nowadays one of the most important feedstocks for production of 1st generation bioethanol and also one of the plants with the highest photosynthetic efficiency, yielding around 55 tons of dry matter per hectare annually (approx. 176 kg/ha/day). Sugar cane bagasse, the fibrous lignocellulosic material remaining as waste is mostly used as a solid fuel in sugar mills or distilleries but due to its high cellulose content (Table 1) it can be reutilized as a feedstock for production of 2nd generation bioethanol. In the sugarcane season of 2010/11, the total sugar cane crop reached almost 1.627 billion tons (on 23 million hectares), which corresponds to 600 million tons of wet sugar cane bagasse [33]. Minor, but also important residues are the leaves, called sugarcane trash, amounting to 6-8 tons per hectare of sugarcane crop [34]. Another group of lignocellulosic biomass, herbaceous energy crops and grasses, which are represented pre­dominantly by switch grass, alfalfa, sorrel or miscanthus [24], are interesting due to their low demands on soil quality, low-cost investments, fast growth, low moisture content, high yield per hectare (e. g. 20 t/ha for miscanthus) and high carbohydrate content (Table 1). Be­sides lignocellulosic plant materials, other low-cost large volume feedstocks such as munici­pal solid waste, municipal wastewater, food-processing waste or waste from the paper industry can be utilized for bioethanol production. Mixed municipal recovery solid waste (MSW) consists of approximately 55% mineral waste, 6% of metallic waste, 5% animal and vegetable waste (food residues, garden waste), 3% of paper and cardboard waste and 31% of others [35]. In the EU alone, the annual production of municipal wastes amounts 2.6 million tons, 65% of which is derived from renewable resources [35, 36]. The main challenge in its bioprocessing is its heterogeneous composition. To be used for ethanol production, degrada­ble fractions of MSW should be separated after sterilization; cellulosic material (paper, wood or yard waste) represents approximately 60% of the dry weight of typical MSW as shown in Table 1 [25, 37]. Beside the solid wastes, lignocellulose extracted from municipal wastewater treatment processes can also be used as low-cost feedstock for biofuel production [26]. In Canada, 6.22 Mt of sugar could be annually produced using municipal sludge/biosolids and livestock manures [26]. Municipal wastewaters, which include faecal materials, scraps of toi­let paper and food residues, should be pre-treated to separate solid and liquid fractions, the former of which is processed further to gain simple sugars. Primary sludge contains more cellulose compared to activated sludge (Table 1) because it is consumed in the activated sludge process and is further degraded by anaerobic digestion processes in the sewage dis­posal plant [26]. When talking about industrial wastes as 2nd generation raw materials for biofuels, wastes from cellulose/paper production cannot be neglected. Paper sludge is waste solid residue from wood pulping and papermaking processes and is represented by poor — quality paper fibres, which are too short to be used in paper machines. It is attractive as a raw material for bioprocessing mainly due to its low cost (it is currently disposed of in land­fills or burned), its high carbohydrate content (Table 1) and its structure, which doesn’t re­quire any pretreatment [8, 27, 28]. Another waste is represented by sulphite waste liquor (SWL), a solution of monomeric sugars formed during the sulfite pulping process by disso­lution of lignin and most hemicelluloses. About 1 ton of solid waste is dissolved in SWL (11-14% solids) per ton of pulp and its annual production is around 90 billion litres [38]. SWL is usually burned after its concentration and evaporation, but since it’s main compo­nents are sugars and lignosulfonates, its use as a raw material for bioethanol production has potential. Chemical composition of SWL (a spectrum of fermentable sugars, inhibitors, nu­trients and minerals) differs significantly with the type of wood and technological proce­dures, e. g. concentration of the main sugars in SWL (% of dry matter) ranges for xylose from 3 to 5 % in soft wood (spruce, western hemlock) up to 21 % in eucalyptus, the highest con­centration of galactose and glucose around 2.5 % is in soft wood SWL, content of mannose can reach values of almost 15 % in soft wood SWL [3942]. SWL cannot be fermented with­out careful pretreatment — stripping off free sulfur dioxide and simultaneous concentration, steaming, removing inhibitors, adding nutrients, and adjusting the pH [43].

Although lignocellulose biomass is cheap and predominantly comprises waste material, the logistics, handling, storage and transportation dramatically increases its cost and therefore its use directly on site is preferred over to its processing in a central plant [8]. Further price increases occur due to the character of material — most lignocelluloses mentioned above are not fermentable by common ethanol producers and must be decomposed and hydrolysed into simple sugars before fermentation is carried out.