Production of 2nd Generation of Liquid Biofuels

Leona Paulova, Petra Patakova, Mojiw Rychtera and Karel Melzoch

Additional information is available at the end of the chapter http://dx. doi. org/10.5772/53492

1. Introduction

Fluctuations in the price of oil and projections on depletion of accessible oil deposits have led to national and international efforts to enhance the proportion of energy derived from renewable sources (bioenergy) with special emphasis on the transport sector (e. g. according to Directive 2009/28 EC, by 2020, 20% of energy in EU-27 should be met from renewable sources and 10% should be used in transportation). To fulfil the legal requirements, wider exploitation of biofuels made from renewable feedstocks, as a substitute for traditional liq­uid fuels, will be inevitable; e. g. the demand for bioethanol in the EU is expected to reach 28.5 billion litres by 2020 [1], while in America 36 billion gallons of ethanol must be pro­duced by 2022 [2]. Bioethanol, which has a higher octane level then petrol but only contains 66% of the energy yield of petrol, can be used as blend or burned in its pure form in modi­fied spark-ignition engines [2]. This will improve fuel combustion, and will contribute to a reduction in atmospheric carbon monoxide, unburned hydrocarbons, carcinogenic emis­sions and reduce emissions of oxides of nitrogen and sulphur, the main cause of acid rain [2]. Butanol-gasoline blends might outcompete ethanol-gasoline ones because they have bet­ter phase stability in the presence of water, better low-temperature properties, higher oxida­tion stability during long term storage, more favourable distillation characteristics and lower volatility with respect to possible air pollution. Recently performed ECE 83.03 emis­sion tests [3] have shown negligible or no adverse effects on air pollution by burning buta­nol-gasoline blends (containing up to 30% v/v of butanol) in spark ignition engines of Skoda passenger cars.

Although most of the world’s bioethanol is currently produced from starch or sugar raw materials, attention is increasingly turning to 2nd generation biofuels made from lignocellu — lose, e. g. agriculture and forest wastes, fast growing trees, herbaceous plants, industrial

wastes or wastes from wood and paper processing. The concept of ethanol production from lignocellulose sugars is not new. Probably the first technical attempt to degrade polysac­charides in wood was carried out by the French scientist Henri Braconnot in 1819 using 90% sulfuric acid [4]. His findings were exploited much later, in 1898, with the opening of the first cellulosic ethanol plant in Germany, followed by another one in 1910 in the US [5, 6]. During World War II, several industrial plants were built to produce fuel ethanol from cellu­lose (e. g. in Germany, Russia, China, Korea, Switzerland, US), but since the end of the war, most of these have been closed due to their non-competitiveness with synthetically pro­duced ethanol [7]. In spite of all the advantages of lignocellulosic as a raw material (e. g. low and stable price, renewability, versatility, local availability, high sugar content, noncompeti­tiveness with food chain, waste revaluation) and extensive efforts of many research groups to reduce bottlenecks in technology of lignocellulosic ethanol production (e. g. energy inten­sive pretreatment, costly enzymatic treatment, need for utilization of pentose/hexose mix­tures, low sugar concentration, low ethanol concentration), large scale commercial production of 2nd generation bioethanol has not been reopened yet [8], although many pilot and demonstration plants operate worldwide [9]. Identically, only first generation biobuta­nol is produced in China (approx. annual amount 100 000 t) and Brazil (approx. annual amount 8 000 t) [10]. At the 2012 London Olympic Games, British Petrol introduced its three most advanced biofuels i. e. cellulosic ethanol, renewable diesel and biobutanol. At a demon­stration plant at Hull UK, biobutanol, produced by Butamax (joint venture of BP and Du­Pont) was blended at 24 % v/v with standard gasoline and used in BMW-5 series hybrids without engine modifications [11]. As the final price of both ethanol and 1-butanol produced by fermentation is influenced mostly by the price of feedstock, the future success of industri­al ABE fermentation is tightly linked with the cost of pre-treatment of lignocellulosic materi­al into a fermentable substrate.