Degumming

The presence of phospholipids in feedstocks is a serious concern to the biodiesel in­dustry. This is basically due to their emulsifying properties and their negative impact on cold soak filtration times and consequently cold weather fuel performance. When phospholipids are present in the biodiesel alkaline transesterification production pro­cess they complicate phase separation of products as they lead to the formation of emulsions which are hard to break. This situation can be detrimental to downstream processing by ion-exchange resin, processing yield, and final product quality. Also, phospholipids pose many problems for the storage and processing of the crude oil, therefore must be removed from oil during refining by a process known as degumming [42,43].

Lipids obtained by screw pressing (mechanical extruding) and solvent extraction are termed “crude oils” which form deposits or gums upon storage. The chem­ical nature of these gums consists mainly of phosphatides which entrain oil and meal particles which are formed when the oil absorbs water. Under such conditions gums become oil-insoluble (hydrated phosphatides) which can be readily removed by filtration.

Accordingly, hydrating the gums and removing the hydrated gums before storing the oil can prevent the formation of gum deposits; such treatment is called water degumming. Other ingredients, including FFAs, hydrocarbons, ketones, tocopherols, glycolipids, phytosterols, phospholipids, proteins, pigments, and resins, which are oil-soluble or form stable colloidal suspensions in the oil are normally removed from vegetable oils by chemical or physical refining processes which involve the use of phosphoric acid, citric acid, or other degumming substances [44, 47, 48].

Degumming process plays a critical role in the physical refining process of edible oils. Traditional degumming processes, including use of membranes [49], chelating agents [50], enzymes [42, 51, 52], water degumming, acid treatment, and TOP degumming (water degummed oil is heated up to 90-105° C, thoroughly mixed with degumming acid, mixed with dilute caustic and then separated, and washed with water) or “total degumming process,” [45, 46] cannot all guarantee the achievement of low phosphorus contents required for physical refining. Such methods are not always optimally suited for all oil qualities because of the high content of non — hydratable phospholipids [53].

The vegetable oil refining industry has also recently experienced the use of free microbial enzymes for degumming of plant oils. Phospholipase A1 (Lecitase Ul­tra, Novozymes) and Phospholipase C (Purifine, Verenium) are the most prominent enzymes which already have found real industrial applications in oil degumming [42, 51]. Phospholipase A1 catalyzes the hydrolysis of fatty acyl groups at the sn — 1 position of phospholipids to form 1-Lyso-phospholipids and a free fatty acid in the first stage, and glycerophospholipids and a free fatty acid in the second hydrol­ysis stage. The formed 1-Lyso-phopholipids and glycerophospholipids have both increased hydrophilic characteristics which can be easily washed out of oil with mild-acidic water solution.

Phospholipase C cleaves the phosphoric acid ester bondage in phospholipids molecules to form di-glycerides and phosphoryl alcohols. The formed phospho — ryl alcohols are hydrophilic molecules which can also be washed easily with water to obtain degummed oils [22].

Both enzymes, Phospholipase A1 and Phospholipase C have been applied at industrial scales in the oil refining industry; however, because of their costs are still not widely used in the oil industry. Similarly, the costs related to the use of both enzymes in degumming of oils feedstocks are economically unaffordable in the biodiesel industry.

It has been demonstrated that the immobilized enzymes, TransZyme and Es — terZyme, both developed by TransBiodiesel, are capable of transesterifying phospho­lipids and methanol to form biodiesel and glycerophospholipids, thereby allowing the use of crude plant oils in the biodiesel production process. While the formed glycerophospholipids are of hydrophilic characteristics, they accumulate in the glyc — erol/water phase and thereby facilitating the biodiesel downstream processing as well as increasing the biodiesel production yield by 1-2 %.