Biorefineries

7.1 Introduction

Energy needs are increasing continuously because of increases in industrialization and population. The growth of the world’s energy demand raises urgent problems. The larger part of petroleum and natural gas reserves is located within a small group of countries. Today’s energy system is unsustainable because of equity issues as well as environmental, economic, and geopolitical concerns that have implications far into the future. Bioenergy is one of the most important components of greenhouse — gas-emissions mitigation and fossil-fuel replacement (Goldemberg 2000; Dincer 2008). Renewable energy is one of the most efficient ways to achieve sustainable development.

Plants use photosynthesis to convert solar energy into chemical energy, which is stored in the form of oils, carbohydrates, proteins, etc. This plant energy is converted into biofuels. Hence biofuels are primarily a form of solar energy. For biofuels to succeed at replacing large quantities of petroleum fuel, the feedstock availability needs to be as high as possible. There is an urgent need to design integrated biore­fineries that are capable of producing transportation fuels and chemicals.

In recent years, the recovery of liquid transportation biofuels from biorenewable feedstocks has became a promising method. The biggest difference between biore­newable and petroleum feedstocks is oxygen content. Biorenewables have oxygen levels from 10 to 44%, while petroleum has essentially none, making the chemical properties of biorenewables very different from those of petroleum (Demirbas 2008; Balat 2009). For example, biorenewable products are often more polar; some easily entrain water and can therefore be acidic.

There are two global transportation fuels — gasoline and diesel fuel. The main transportation fuels that can be obtained from biomass using different processes are sugar ethanol, cellulosic ethanol, grain ethanol, biodiesel, pyrolysis liquids, green diesel, green gasoline, butanol, methanol, syngas liquids, biohydrogen, algae diesel, algae jet fuel, and hydrocarbons. Renewable liquid biofuels for transportation have recently attracted considerable attention in various countries around the world be-

A. Demirbas, M. Fatih Demirbas, Algae Energy DOI 10.1007/978-1-84996-050-2, © Springer 2010

cause of their renewability, sustainability, widespread availability, and biodegrad­ability, as well as for their potential role in regional development, rural manufactur­ing jobs, and the reduction of greenhouse gas emissions (Demirbas 2008). Trans­portation fuels, both petroleum-based and biorenewable, are given in Figure 7.1.

The term biofuel or biorenewable fuel (refuel) is referred to as solid, liquid, or gaseous fuels that are predominantly produced from biomass. Liquid biofuels being considered the world over fall into the following categories: (a) bioalcohols, (b) veg­etable oils and biodiesels, and (c) biocrude and synthetic oils. Biofuels are important because they replace petroleum fuels. It is expected that the demand for biofuels will rise in the future. Biofuels are substitute fuel sources for petroleum; however, some still include a small amount of petroleum in the mixture. It is generally considered that biofuels address many concerns, including sustainability, reduction of green­house gas emissions, regional development, social structure and agriculture, and supply security. Biofuels, among other sources of renewable energy, are attracting interest as alternative to fossil diesel. With an increasing number of governments now supporting this cause in the form of mandates and other policy initiatives, the biofuel industry is poised to grow at a phenomenal rate (Balat 2007; Demirbas 2002, 2003,2007; Demirbas and Karslioglu 2007; Khoiyangbam 2008; Chhetri and Islam 2008).

Policy drivers for biorenewable liquid biofuels have attracted support for rural development and economic opportunities for developing countries (Keskin 2009). The EU ranks third in biofuel production worldwide, behind Brazil and the USA. In Europe, Germany is the largest and France the second largest producer of biofuels.

The term modern biomass is generally used to describe traditional biomass use through efficient and clean combustion technologies and sustained supply of

image060

Figure 7.1 Transportation fuels

biomass resources, environmentally sound and competitive fuels, heat, and elec­tricity using modern conversion technologies. Biomass, as an energy source, has two striking characteristics. First, biomass is the only renewable organic resource to exist in abundance. Second, biomass fixes carbon dioxide in the atmosphere by photosynthesis. Direct combustion and cofiring with coal for electricity pro­duction from biomass holds great promise. Biomass thermochemical conversion technologies such as pyrolysis and gasification are certainly not the most impor­tant options at present; combustion is responsible for over 97% of the world’s bioenergy production. Ethanol and fatty acid (m)ethylester (biodiesel), as well as diesel produced from biomass by Fischer-Tropsch synthesis (FTS), are modern biomass-based transportation fuels. Liquid transportation fuels can be economically produced by biomass-integrated gasification Fischer-Tropsch (BIG-FT) processes. Modern biomass produced in a sustainable way excludes traditional uses of biomass as fuel wood and includes electricity generation and heat production, as well as transportation fuels, from agricultural and forest residues and solid waste. On the other hand, traditional biomass is produced in an unsustainable way and is used as a noncommercial source — usually with very low efficiencies for cooking in many countries. Biomass energy potentials and current use in different regions are given in Table 7.1 (Parikka 2004).

Like a petroleum refinery, a biorefinery uses every component of the biomass raw material to produce usable products. Bio-based products are prepared for economic use by an optimal combination of different methods and processes (physical, chem­ical, biological, and thermal). Therefore, basic biorefinery concepts must be devel­oped. A biorefinery, as a new approach, is a processing plant where biomass feed­stocks are converted and extracted into a spectrum of valuable products. Biorefining refers to fractionating biomass into various separated products that possibly undergo further chemical, biochemical, biological, and thermochemical processing and sepa­ration. The molecules produced by biorefining can be obtained using thermal, chem­ical, mechanical, enzymatic, or microbial processes, and they can be used in trans­port fuels, therapeutics, food additives, or as secondary chemicals with a range of applications. By coproducing chemicals, the production costs of secondary energy carriers (fuels, heat, power) could potentially become more profitable, especially

Table 7.1 Biomass energy potentials and current use in different regions

Biomass

potential

North

America

Latin

America

Asia

Africa

Europe

Middle

East

Former

USSR

World

Woody biomass

12.8

5.9

7.7

5.4

4.0

0.4

5.4

41.6

Energy crops

4.1

12.1

1.1

13.9

2.6

0.0

3.6

37.4

Straw

2.2

1.7

9.9

0.9

1.6

0.2

0.7

17.2

Other

0.8

1.8

2.9

1.2

0.7

0.1

0.3

7.6

Potential sum

19.9

21.5

21.4

21.4

8.9

0.7

10.0

103.8

(EJ/a)

Use (EJ/a)

3.1

2.6

23.2

8.3

2.0

0.0

0.5

39.7

Use/potential (%)

16

12

108

39

22

7

5

38

when bioreflning is integrated into the existing chemical, material, and power in­dustries. Coproduction of bioproducts, materials, chemicals, transportation fuels, power, or heat in technically, economically, and ecologically fully optimized inte­grated bioreflnery systems will be required.