Production of Combustion Residues

In 2006, 1.3 million tonnes of combustion residues was produced (estimate for 2008: 1.5 million tonnes) and almost 80% was utilised. A summary of the quantities and types of combustion residues is provided in Table 11.1. The presentation is split into more categories than is usual in surveys, because mixtures of fuels, some of

Table 11.1 Production of combustion residues in Sweden in 2006, tonnes of dry substances (DS) per year (survey performed by Svenska Energiaskor)

Type of furnace

Fuel

Bottom ash

Fly ash and APC residues

Combined bottom and fly ash

Grate furnaces and

Municipal solid waste,

445,000

93,000

others

industrial waste Solid biofuels (wood chips,

13,000

10,000

77,000

logging residues)

Solid biofuels and sludge from

12,000

11,000

10,000

the pulp and paper industry Mixed fuels

35,000

25,000

Wood chips and peat

2,500

1,000

2,000

Coal

3,000

2,000

Pulverised fuel

Coal and peat

7,000

24,000

furnaces

Peat, wood, etc.

18,000

31,000

Fluidised bed

Municipal solid waste,

45,000

57,000

furnaces (CFB, BFB)

industrial waste Solid biofuels

15,000

14,000

5,000

Mixed fuels

31,000

88,000

14,000

Peat and wood chips Pulp and paper industry

11,000

21,000

27,000

78,000

10,000

Subtotals

Coal (PFBC)

5,000

660,000

44,000

500,000

120,000

Grand total

1,280,000

APC air pollution control; CFB circulating fluidised bed; BFB bubling fluidised bed; PFBC pressurised fluidised bed combustion

them particular to a type of industry and to type of furnace, are important for the properties of the residues.

As one may see, the problem for a provider of materials is that the sources are numerous and small. For example, the 600,000 t/year of MSW incineration (MSWI) residues is produced by more than 25 plants. Many district heating plants produce less than 2,000 t of mostly wood-based ash per year. The smallest ones, as well as small sawmills, do not produce more than 1 t/year. The really small capacity furnaces are not included in these figures, e. g. pellet furnaces in individual homes, or farm units firing agricultural residues.

If one sums up all categories of solid biofuels and mixtures, the total quantity of ash from solid biofuels is of the order of 370,000 t/year.

All types of furnaces are used, grate furnaces, pulverised fuel (PF) furnaces and fluidised bed furnaces, the latter being perhaps more common in Sweden than in the rest of Europe. The capacities range from a few hundred kilowatts to a couple of hundred megawatts on a fuel basis. Small furnaces up to 10 MW fuel are usually grate furnaces, and fluidised bed furnaces are preferred from 20 MW fuel and upwards. PF furnaces are not so common in Sweden. All these types of furnaces have their particularities, which affect the properties of the residues; see Sect. 11.2.4.