Comparison of their Suitability for Plasma Gasification

Determination of the most promising types of biomass for the plasma gasification is a big challenge. For its solution it is necessary to carry out researches in abso­lutely different areas: gasification technologies (taking into account special features of plasma usage), wood industry, agriculture, and also other industries producing biomass as end — or by-product. Therefore, in this work the problem of prospectiv­ity is considered not among the vast diversity of biomass types, but among several representatives chosen for the consideration.

Let us discuss plasma gasification features versus autothermal one. Currently gasification utilizes only thermal plasma. Correspondingly, the plasma influence on the process is defined by its contribution to energy balance (the higher share of plasma energy is the grater difference it makes for the process). In the plasma injection zone of a reactor the temperatures grows significantly in comparison with the similar autothermal gasifiers that results in increase of chemical reaction rates. Content and yield of valuable products of gasification (hydrogen and carbon monoxide) increase due to additional energy injected with plasma. Moreover, high efficiency of energy introduction makes it possible to gasify feedstock by pure steam and carbon dioxide.

The gasifier type and the duration of main stages of gasification determine the syngas composition. The gasifier type defines the direction of mass stream of the process. Plasma is used in two general types of gasifiers: counter-current fixed bed (updraft), co-current fixed bed (downdraft). In the former, the gas stream (oxidant and gasification products) is directed upward, whereas in the latter it is downward, but in both cases the feedstock stream is directed downward. Solid gasification products mainly consist of inorganic components and are discharged from the bottom of the reactor.

In the updraft process, the organic matter during gasification is first devolatilized and then oxidized. Pyrolysis products (volatiles) are formed and leave the reactor

Table 12.1 The most important characteristics of several types of biomass

Feedstock

Wood waste

Switchgrass

Cattle

manure

Chicken

manure

Proximate analysis (wt %) (as

received basis)

Moisture

20.00

6.29

36.60

20.20

Ash

0.80

8.51

25.20

21.23

Volatile

67.90

70.26

31.60

54.18

Fixed carbon

11.30

14.94

6.60

4.39

Ultimate analysis (wt %) (dry,

ash-free basis)

Carbon

50.25

49.16

50.39

53.96

Hydrogen

6.09

6.36

5.77

5.60

Nitrogen

0.20

0.63

3.94

7.92

Sulfur

0.10

0.13

1.31

0.96

Oxygen

43.35

43.73

38.58

31.56

LHV (MJ/kg)

13.90

15.82

6.49

12.09

Adiabatic combustion

2,123

2,304

1,815

2,210

temperature in dry air (K)

Oxygen consumption required

9.2

129.5

0

56.8

for complete gasification

(g/kg)

Oxygen consumption required

1,101

1,174

546

923

for complete combustion

(g/kg)

Maximal yield of chemical

17.84

17.20

8.51

14.05

energy at complete

gasification (MJ/kg)

Annual generation (t/km2)

90-150

1,000-1,500

700-1,300

300-800

Harvesting costa (c//kg)

3.1-3.9

4.4

-0.5—0.8

-1.3

Reference

[11, 18, 19]

[20-22]

[23-26]

[27-30]

a Wood waste and switchgrass are energy resources which production requires expenses. On the other hand, cattle and chicken manure are wastes which disposal requires expenses, and a farmer has to pay for their treatment.

volume at rather cold zones where tars, water, and some permanent gases are not con­verted to syngas. Sometimes in such cases the separate unit for tar plasma conversion is used. Plasma usage in the updraft gasifier allows liquid slag discharge.

In the downdraft process, the organic matter during gasification is also first de­volatilized and then oxidized. However, in this case the pyrolysis products pass through the high-temperature oxidizing zone, where they are converted by plasma. It results in considerable reduction of tar concentration of syngas and allows using plasma energy to increase H2 and CO yield and content.

There are parameters permitting preliminary estimation of the prospects and suitability of raw materials for plasma gasification (see Table 12.1).

Proximate analysis data show that organic matter of chicken manure consists of more than 90 % (moisture + volatile matter) from substances turning into gaseous phase during the devolatilization stage, for other types of biomass this value is more than 80 %. In general, more the content of volatile matter, easier and more effective is its use in the downdraft plasma gasification [31]. In the updraft process, it becomes a disadvantage because volatile matter is not exposed to high-energy plasma flow and the produced syngas is heavily contaminated by tars [32]. Conversion of these tars is an important line of plasma usage development. For example, Europlasma is developing a reactor module comprising an autothermal gasifier (similar to updraft one on organization of mass flows) and plasma system for tar conversion, thus the most complete conversion occurs at energy consumption of ~ 1.8 MW, while syngas yield possesses ~ 10.2 MW of chemical energy [33]. Non-equilibrium plasma is used for conversion of synthesis gas with very low tar content (0.7-1.9g/Nm3). In order to decrease tar concentration by ~20 % it is required that 27-39 % of electricity is produced by a gasifier [34]. The content of tars in the downdraft plasma pro­cess is already significantly reduced because they pass through the high-temperature oxidizing zone and almost does not affect the energy balance [35].

Feedstock’s fixed carbon/ash mass ratio is important for downdraft process since feedstock and oxidizer flows are co-current; the gasification rate decreases dramati­cally downstream. Concentration of an oxidizing component in gas phase and carbon in char-ash residue decrease, and multiplication of these concentrations determines the mass exchange rate. Thus, fuels with high carbon content in a char-ash residue are preferred for downdraft plasma and autothermal gasification processes. Wood waste (~93 % carbon in the char-ash residue) and switchgrass (~64 %) are the best raw materials according to this characteristic.

In the updraft process feedstock and oxidizer flow in counter-current configu­ration. The plasma flow at the inlet contacts with the extremely carbon depleted char-ash residue. This method versus the downdraft gasification allows achievement of higher carbon conversion level of char-ash residue. Moreover, position of the high temperature zone at the bottom of the reactor simplifies liquid slag removal and slag vitrification [36].

Data on proximate and ultimate analysis allow determination of oxygen con­sumption required for complete gasification of carbon and for complete combustion of feedstock. These values should be considered simultaneously with the heating value. Jointly they determine adiabatic combustion temperature having higher im­pact on practical value of a feedstock for energy industry than heating value. The fuel can have a significant heating value, but the higher amount of oxygen is required for its combustion, the larger amount of energy is spent for heating of neutral nitro­gen at operation on air. The decrease of adiabatic combustion temperature is mainly caused by three factors: excessive moisture, high content of oxygen in a feedstock, and in a less degree, high ash content. Only moisture can be easily altered, its re­moval leads to a decrease of oxygen and hydrogen content in the feedstock. Updraft plasma gasification process compared to downdraft one allows decreasing of energy consumption for fuels with high ash and moisture if their removal is impossible or leads to a decline in economic viability of the whole process. However, usage of such types of feedstocks for energy needs usually is not rational.

One of the key parameters for all plasma processes is a relationship of energy and oxygen consumption for stoichiometric carbon gasification conditions. However, it is impossible to determine energy consumption without calculation of the gasification process. At the analysis initial stages we could examine ratios of chemical energy yield to a heating value and oxygen consumptions for combustion and gasification. The higher these values are the harder optimum parameters of plasma gasification are achieved. The most challenging feedstock in the given context is cattle manure (ratios: ~1.31 and to, respectively), and the simplest switchgrass (~ 1.09 and ~9.07).

It should be noted that estimations of chemical energy yield limit are correct if the downdraft plasma gasification or any other method with complete tar conversion is used. It is impossible to determine clearly the most promising feedstock by this value, because it is necessary to spend energy and funds for feedstock acquisition and to take into account transportation expenses. Both these parameters depend on used methods and technologies of feedstock collection and transportation. Assuming that thermal energy of gasification products in all cases amounts to 3 MJ in energy balance on 1 kg (this rough approximation is admissible for stoichiometric gasification of many types of feedstocks with LHV less than ~ 15 MJ/kg), synthesis gas will be used in the combined cycle with efficiency of ~60%[ 37] and electricity cost amounts to 5c/kW h, we define that treatment of chicken manure will be the most profitable. According to the energy balance (per 1 kg), energy consumption will be ~1.38 kW h (~6.9 c), electricity yield ~2.3 kW h (~11.7 c), and income from treatment of manure ~1.3 c. In this case, the income from treatment of 1 kg of feedstock will be ~6.1 c.