Response Surface Optimization for Total Sugars Yield

The optimization of total sugars yield was conducted based on the model generated in Eq. 9.2. The 2D contour plot (Fig. 9.2) gave the optimization result based on the quadratic model (response surface). The maximum predicted response was 32.6 % of total sugar yield (pretreated at 200 °C for 18.2 min and 20 % solid loading followed by cellulase treatment). Pretreatment examinations were conducted at the optimal condition (200 °C, 18 min, 20 %) to confirm the predicted model. Heating the reactor

Total sugars

A: Temperature

Fig. 9.2 The contour plot of RSM for optimization of total sugars yield (the maximum predicted response was 32.6 % of total sugar yield at 200 °C for 18.2 min and 20 % solid loading)

Table 9.3 Analysis of variance for total sugars yield (quadratic model)

Source

Sum of squares

DF

Mean

square

F value

P-value (Prob > F)

Coefficient

Model

498.658

9

55.406

6.8080

0.0030

a0

26.276

A

290.059

1

290.060

35.6405

0.0001

a1

4.609

B

32.988

1

32.988

4.0533

0.0718

a2

1.554

C

34.584

1

34.584

4.2494

0.0662

a3

-1.591

A2

37.826

1

37.826

4.6477

0.0565

a12

-1.620

B2

45.619

1

45.619

5.6054

0.0394

a22

-1.779

C2

8.621

1

8.621

1.0593

0.3276

a32

0.774

AB

41.314

1

41.314

5.0764

0.0479

a12

-2.273

AC

6.589

1

6.589

0.8095

0.3894

a13

-0.908

BC

0.048

1

0.048

0.0059

0.9403

a23

-0.078

Residual

81.385

10

8.139

Corrected Total

580.043

19

P-square = 0.86, adjusted P-square = 0.74

to 200 °C took about 10 min and the total sugar yield was 34 % on average, which was a little higher than model predicted value. So this model was confirmed to be reliable for determining pretreatment condition. Chemical composition analysis indicated that a complete hydrolysis would theoretically yield 75 % total sugars. However, results from these 20 experiments followed by cellulase treatment did not achieve the theoretical maximum yield. This is likely due to the low enzyme activity

Enzyme loading (% dry wood)

of the commercial cellulase used in this preliminary trial. Therefore, two industrial enzymes were chosen to conduct further enzymatic hydrolysis trials on the optimal pretreatment condition.