Fractionation of Wood by Solvation in [amim]Cl and Fractional Precipitation with a Non-solvent

In this section of the chapter we report data of the fractionation work that was performed in our laboratories. The original focus of our work was to study the mild fractionation and the molecular weight distributions of the resulting precipitated fractions. The reasoning for this was to assess whether it was possible to get technically useful fractions, with suitable molecular weight distributions, by avoiding depolymerisation. Furthermore, the interaction of wood biopolymers and how this affects fractionation, is always a fundamental question that needs answering. [amim]Cl was used as the solvating IL. It has a low tendency to react with lignin, whilst being an efficient solvent for isolated preparations of all wood components. In agreement with earlier results from our laboratory, King et al. [14], it was found that only heavily pulverized starting materials were completely soluble in the IL of choice. The use of coarse materials, such as sawdust, only offered partial solubility. The reasons behind the solubility differences will be discussed in more detail in this chapter. For the regeneration of dissolved components we have applied an alternative method for the non-solvent addition. For this we have used gradual increases in non-solvent volume instead of rapid excessive addition to the IL-solution. As a result, the regeneration event is well controlled and follows the principles of traditional molecular weight distribution-related polymer fraction­ation. By applying a derivatization procedure developed in our laboratory, Zoia et al. [59], we have been able to obtain soluble lignocellulose derivatives for size — exclusion chromatography (SEC). This has allowed us to characterize the total molecular weight distributions for majority of the precipitated fractions. Combining the molecular weight information with composition analysis (acid soluble lignin analysis and IR-spectroscopy), we have been able to observe two fundamentally different mechanisms that apply during component separation, related to the degree of interaction of the wood biopolymers. These are found to be dependent on the degree of pulverization (from extensive milling) and therefore the solubility of the resulting materials. As mentioned previously solubility of wood is dependent on the degree of pulverization. This therefore influences whether the fractionation is extraction based or solvation (and subsequent selective precipitation) based. An acetonitrile non-solvent was able to regenerate majority of the dissolved materials but additional non-solvents, such as water and methanol, allowed for further component separation. The motives for selecting this non-solvent, and more com­prehensive discussion about our data can be found from our earlier publications [23, 60]. It was also found that further purification of isolated crude fractions with water resulted in secondary separations and it was possible to recover more water-soluble materials in their own fraction. A complete flow diagram of the fractionation scheme is presented in Fig. 6.1. Selected starting materials (see Table 6.1) have undergone different mechanical pre-treatment processes. Particle sizes and proper­ties changed accordingly with the preparation method. Nearly intact fibrous struc­tures have remained after TMP pulping, but were notably fragmented during sawdust preparation. Ball-milled materials represent highly pulverized wood that has lost all fibrous characteristics.

As mentioned previously, fractions were analyzed by Klason lignin analysis, ATR-IR and the molecular weight distributions of some fractions were determined by re-dissolution into [amim]Cl, benzoylation and SEC analysis (Zoia et al. [59]). The analysis results are presented in Table 6.2.

The fractionation procedure was performed roughly as follows: Wood samples were heated with [amim]Cl for the specified period and temperature. Crude fraction 1 was precipitated from IL using acetonitrile as non-solvent and was washed with water and dried. Fraction 2 was precipitated from the residual IL solution by addition of further acetonitrile and further washed, using the same procedure as for fraction 1. Fraction 3 was precipitated from IL-solution by water addition, after the acetonitrile had been removed by evaporation. Fraction 4 was prepared from the combined aqueous extracts from fractions 1 and 2. The aqueous extracts were combined, concentrated, precipitated with methanol and dried. Fraction 5 was prepared by concentration of the remaining water solution, from fraction 3, precip­itation with methanol and drying.

6.3.1 Fractionation Based on Molecular Weight

It is well known that polymers of different molecular weight have different solu­bility in solvents. This means that controlling the precipitation of polymers, of high polydispersity, from any solution can be used to separate them into fractions of decreasing molecular weight [62]. The main components in wood have distinc­tively different average degrees of polymerization (DP). Isolated softwood

image114

Fig. 6.1 Total fractionation procedure. Fraction 5 was not isolated in every experiment (Reprinted with permission from [23]. Copyright © 2013 American Chemical Society)

Table 6.1 Starting materials, their upper particle diameter limits, and lignin contents

Material

Particle diam. (pm)

Lignin content (%)

Wiley milled Norway spruce TMP pulp

<400

28.7

Norway spruce sawdust

<200

26.6

Ball milled Norway spruce TMP pulp

<75

28.7

Ball milled Eucalyptus grandis

<75

25.8a

aValue from literature [61]

celluloses have been measured to have average molecular weights from 730 kDa [63] up to 1,550 kDa [64]. Hemicelluloses are of typically lower DP than cellulose and isolated hemicelluloses consist of polymers on average from 18 to 80 kDa [65, 66], depending on the isolation method. Lignin preparations that represent as close to native lignin as we can isolate with current methods, have molecular weights between 52 and 98 kDa [67]. Differences of such magnitude, including differences in chemical composition of the polymers, should offer plenty of opportunity for separation of lignin from hemicellulose from cellulose by controlled addition of a nonsolvent into ionic liquid. Articles by Lee at al. and Lateef et al. [10, 68], have shown that mixtures of the purified polymers can be highly selectively precipitated

Table 6.2 All fractions collected in this study including yields, lignin contents and analyses performed. Fraction 5 is not included in the table or in yield calculations

Starting materials and conditions

Y total (%)

Fraction

number

YFraction

(%)

Lignin cont.

(%)

Y

Y Lignin (%)

YCarb.

(%)

[amim]Cl 6 % 40 mesh

86

1

57.4

37.7

75

50

2

25.9

12.1

11

32

TMP spruce 144 h 100 °C

3

0.5

4

1.8

[amim]Cl 4 % spruce sawdust

93

1

53.2

45.0

90

40

120h110°C

2

33.2

6.2

8

42

3

1.3

4

4.8

[amim]Cl: 10 % 28 days

86

1

45.7

28.4

45

46

2

21.6

36.5

27

19

Rotary-milled TMP spruce 48 h

3

2.4

75 °C

4

16.3

20.9

12

18

[amim]Cl: 10 % 48 h

59a

1

42.1

9.0

15

52

Ball-milled eucalyptus 48 h

2

12.7

75 °C

3

4.2

Reprinted with permission from [23b]. Copyright © 2013 American Chemical Society

aFraction 4 not included

Ytotal: Total yields of precipitated material

YFraction: Yield of precipitated fraction from starting material

Lignin cont: Lignin content of fraction that includes Klason lignin + acid soluble lignin YLignin: Yield of lignin in fraction from total lignin content in starting material YCarb.: Yield of carbohydrates in fraction including cellulose and hemicelluloses -: Value not determined

from IL solutions. In actual fractionation processes, using minimally treated wood, this efficiency is never observed.

If we examine at the molecular weight distributions of the fractions from the highly pulverized, 28 days rotary milled and 48 h ball-milled, samples from spruce and Eucalyptus respectively (Fig. 6.2), we can see that there is a distinct precipi­tation based on molecular weight. In both cases, the molecular weights of the fractions decrease from fractions 1 to 3. Fraction 4 overlaps with fraction 2 for spruce, due to the fact that the majority of the material in the water-soluble fraction was originally dissolved from crude fraction 2 (see Fig. 6.1). If we look at the lignin contents for the main fractions 1 and 2 for spruce (see Table 6.2 entry for milled TMP), there is very little change in the lignin contents from the native wood. Thus there is clear evidence for precipitation based on molecular weight and very poor separation of lignin from polysaccharide, contrary to previous reports on the separation of mixtures of the purified polymers [10, 68]. It seems evident that LCCs are preventing the separation of the lignin and polysaccharide portion of this fully soluble pulverized wood. Seemingly, disintegration of the LCC matrix during pulverization creates fragments that have similar molecular weights to cellulose, and that have been extensively depolymerized during milling. As a result, a mixture of similar sized LCC polymers precipitate in order of molecular weight.

12 Fraction 1,95 kDa ,M. [»a] Fractionated ball-milled Spruce TMP 1.2 , Fraction 1,40 kDa Fraction 2, 22 kDa Fig. 6.2 The molecular weight distributions of the isolated fractions, from fully soluble ball- milled wood. The regeneration order was largely controlled by the molecular weight of the components. Fractions from (a) milled Eucalyptus (b) milled Spruce TMP Normalized absorption intensity at 280 nm Normalized absorption intensity at 280 nm

Fractionated ball-milled Eucalyptus

M, |Da|