Effect of Moisture

The percentage of moisture in the feed biomass to extruder machine is a very critical factor. In general, it has been found that when the feed moisture content is 8-10%, the briquettes will have 6-8% moisture. At this moisture content, the briquettes are strong and free of cracks and the briquetting process is smooth. But when the moisture content is more than 10%, the briquettes are poor and weak and the briquetting operation is erratic. Excess steam is produced at higher moisture content leading to the blockage of incoming feed from the hopper, and sometimes it shoots out the briquettes from the die. Therefore, it is necessary to maintain optimum moisture content.

In the briquetting process water also acts as a film type binder by strengthening the bonding in briquettes. In the case of organic and cellular products, water helps in promoting bonding by van der Walls’ forces by increasing the true area of contact of the particles. In fact, the surface effects of water are so pronounced that the success or failure of the compaction process depends solely upon the moisture content of the material. The right amount of moisture develops self-bonding properties in ligno — cellulose substances at elevated temperatures and pressures prevalent in briquetting machines. It is important to establish the initial moisture content of the biomass feed so that the briquettes produced have moisture content greater than the equilibrium value, otherwise the briquettes may swell during storage and transportation and disintegrate when exposed to humid atmospheric conditions.