Chopping

Baled agricultural biomass from the field does not have good flowing characteristics and may not flow easily into grinders such as hammer mills and disc refiners. Therefore, biomass needs to be chopped with a chopper (rotary shear shredder)/ knife mill/ tub grinder to accommodate bulk flow and uniformity of feed rate. A chopper, knife cutter, or knife mill is often used for coarse size reduction (>50 mm) of stalk, straw, and grass feed stocks (Bitra et al., 2009). Knife mills reportedly worked successfully for shredding forages under various crop and machine conditions (Cadoche and Lopez, 1989).

Bitra et al. (2009) reported that the total specific energy (including energy to operate the knife mill) for agricultural biomass chopping increases with knife mill speed. The total
specific energy for knife mill and tub grinder has been observed to have negative correlation with screen size and mass feed rate (Arthur et al., 1982; Bitra et al., 2009; Himmel et al., 1985). However, grinding rate (throughput) increases with an increase in screen size (Arthur et al., 1982).

For tub grinders, an increase in screen size results in an increase in geometric mean length of particles and throughput, but a decrease in bulk density of the particles and specific energy consumption (Kaliyan et al., 2010).