Process studies using Ru/C

1.1.1 Batch studies

We have recently performed an in depth study in a batch set-up to determine the effects of process conditions on the catalytic hydrotreatment of fast pyrolysis oil using a Ru/ C catalyst 350 oC and 200 bar pressure (Wildschut et al., 2010a). The liquid product after reaction consisted of three different phases, a slightly yellow aqueous phase and two brown oil phases, one with a density higher than water and one with a density lower than water. Furthermore, substantial amounts of solids (coke/char, about 5 wt% on pyrolysis oil intake) and gas phase organics (CO, CO2, CH4) were formed as well. The oil yield and elemental compositions of the product phases were shown to be a strong function of the reaction time. Highest oil yields (65 %-wt.) were obtained after 4 h using a 5 %-wt. intake of catalyst on fast pyrolysis oil (Figure 3). Longer reaction times lead to a reduction of the oil yield due to the formation of gas phase components (methane, ethane, propane, CO/CO2). Hydrogen uptake after 4 h reaction time was about 400 Nm3/t of pyrolysis oil (dry basis).

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Fig. 3. Total oil yield (dry basis) versus reaction time for the hydrotreatment of pyrolysis oil (350 °C and 200 bar, Ru/C).

A solvent-solvent extraction scheme based on the work of Oasmaa et al. (2003) was used to gain insight in the reactivity of various component classes (fractions) in the fast pyrolysis oil during the catalytic hydrotreatment process. The fractionation scheme (Figure 1) was applied to the original fast pyrolysis oil and product oils obtained at different reaction times (350 °C and 200 bar). The results are given in Figure 4.

Acids and esters Water

Подпись:Подпись: ФПодпись: Pyrolyis oilimage127Подпись: Ru 1h Ru 2h Ru 4h Ru 6hПодпись:image128DCM (in)solubles Carbohydrates

Aldehydes, Ketones and lignin monomers Hydrocarbons

It shows the amounts of the various fractions (carbohydrates, aldehydes/ketones/lignin monomers, hydrocarbons, acids and esters) as a function of the reaction time. A fast decline in the carbohydrate fraction versus time is visible. Almost complete conversion to other components within 6 h reaction time is observed, an indication of the high reactivity of this fraction.