Experimental investigations

Two small low flow SDHW systems based on mantle tanks were tested side-by-side in a laboratory test facility for SDHW systems at the Technical University of Denmark. The systems are identical with exception of the solar collector loops and the circulation pumps. The most important data for the systems are shown in table 1.

One of the systems is equipped with a low flow SOLAR 15-65 pump and a so-called “lifeline” solar collector loop based on a %” copper pipe for the hot solar collector fluid pumped from the solar collector to the mantle tank and on a 5/16” copper pipe for the cold solar collector fluid pumped from the mantle tank to the solar collector. Both the hot and the cold pipes are insulated with glass fibre and enclosed by a PVC jacket with a diameter of 38 mm, see figure 2. The length of the lifeline in the tested system is 16 m. The other system is equipped with a normal circulation pump for solar heating systems, SOLAR 15-40, and a solar collector loop consisting of 33 m 10/8 mm copper pipes insulated with 9 mm INSUL-TUBE insulation.

The thermal characteristics of the lifeline have been investigated [2]. The heat loss coefficients of the hot and the cold pipes of the lifeline depend on the temperature difference between the hot and cold pipe and the temperature difference between the hot pipe and the ambient air temperature. For the hot pipe a typical heat loss coefficient is 0.1 W/K per m, while the heat loss coefficient of the cold pipe is typically placed in the interval from -0.4 to 0.2 W/K per m pipe. That is: In periods

Solar collector manufacturer

Arcon Solvarme A/S

Solar collector type

ST-NA

Solar collector area

2.51 m2

Maximum collector efficiency

0.801

Collector heat loss coefficients

3,21 W/m2K and 0.013 W/m2K

Incidence angle modifier for collector

3.6 (tangent equation)

Collector orientation

South facing

Collector tilt

45°

Mantle tank manufacturer

Nilan A/S

Mantle tank type

Danlager 1000

Domestic hot water volume

189 l

Auxiliary volume

86 l

Power of electric heating element heating the auxiliary volume to 51°C

1000 W

Outer diameter of hot water tank

0.492 m

Height/diameter ratio of hot water tank

2.1

Mantle gap

0.0115 m

Mantle height

0.395 m

Heat transfer area, mantle

0.61 m2

Water volume above upper mantle level

97 l

Mantle inlet

Top of mantle

Thickness of hot water tank wall

0.0030 m

Thickness of mantle wall

0.0025 m

Solar collector fluid

40% propylene glycol/water mixture

Location

Technical University of Denmark, Kgs. Lyngby, Denmark. Latitude: 56°N

The mantle tanks are built into a 60 x 60 x 181 cm cabinet. T

he space between the tank and the

cabinet is filled up with PUR foam insulation. The volume flow rates in the solar collector loops are about 0.5 l/min.