CO hydrogenation as principal reaction for methanol synthesis

In this case, the main reaction leading to methanol is the hydrogenation of CO.

CO + 2H2 = CH3OH -90.64 KJ/mol (15)

CO2 + H2 = CO +H2O 41.14 KJ/mol (16)

According to equation (15) methanol is predominantly synthesised via the direct hydrogenation of CO. The second reaction is the reverse of Water Gas Shift (RWGS). Experimental data involving typical syngas mixtures that contain 3 to 9% CO2 show a decrease of its concentration in the reactor effluent stream (Sunggyu, 2007). It should be noted that the first reaction (methanol synthesis) is exothermic, whereas the second (RWGS) is endothermic. According to this depletion of carbon dioxide in the RWGS reaction, produce more reactant (CO) which overall boost the synthesis of methanol. Until 90s the role of CO2 in the methanol synthesis was not clear. Deficiency of CO2 in the feed composition can be extremely detrimental to the overall synthesis, very rapidly deactivating the catalysts and immediately lowering methanol productivity in the process. Typically, 2 to 4% of CO2 is present in the syngas mixture for the vapor-phase synthesis of methanol, whereas this value is somewhat higher, with 4 to 9%, for liquid-phase synthesis (Cybulski, 1994).