Separation of biobutanol from fermentation medium by gas stripping

Gas stripping by nitrogen as a method potentially enabling both butanol preconcentration before final distillation and a way how to mitigate butanol toxicity during fermentation was studied separately from fermentation and stripping coefficient p, defined by equation (5) was chosen as main criterion for stripping efficiency:

P= (-1/PL). (dPL/dt) (5)

where PL is butanol concentration in a liquid phase.

Gas stripping of solvents from fermentation media is however only the first step towards isolation/concentration of products (ABE), further steps consist in product change of state from the gas into liquid phases. There are several ways how to carry out this change of state but there are scarcely discussed. Two of them i. e. application of low temperature (- 4 °C in condenser) and adsorption on charcoal followed by desorption by steam were tested. If low temperature was used for butanol conversion from the gas to liquid, average achieved preconcentration lay in the interval from 7 to 9. However, when the method of freezing was used then only 60% of solvents were captured in one gas cycle (probably due to insufficiency of freezing unit capacity) while at charcoal adsorption, 90% of solvents was captured. This affected stripping efficiency which was lowering gradually at freezing. On the contrary, main disadvantage of charcoal use was a gain of more diluted butanol solution (preconcentration from 2 to 4) after its displacement from charcoal by steam. Energy balance must be done for this process but it needs measurement in pilot scale.

Model solution ABE

Medium after fermentation

Initial

conc.

(g. L-1)

Final conc.

(g. L-1)

Mean rate of stripping

(g. L-1.h-1)

(for 24 h)

Stripping

coefficient

(h-1)

(for 24 h)

Initial

conc.

(g. L-1)

Final

conc.

(g. L-1)

Mean rate of stripping

(g. L-1.h-1)

(for 24 h)

Stripping

coefficient

(h-1)

(for 24 h)

A

3.9

2.6

0.05

0.017

4.8

2.6

0.09

0.025

B

9.2

3.2

0.25

0.044

10.2

2.9

0.30

0.052

E

1.4

0.7

0.03

0.029

0.7

0.5

NA

NA

The profound influence of solution composition on stripping efficiency is shown in Table 3, where comparison of model (water) solution of solvents with medium after fermentation is provided. In this case, the stripping was carried out directly in the bioreactor (liquid volume 3L) using aeration ring as nitrogen distributor (flow rate 2 VVM). Schemes of stripping arrangements are provided in (Fribert et al., 2010).

Table 3. Comparison of butanol stripping from model solution and cultivation medium after fermentation

Nevertheless, if summarized it can be stated that the mean rate of stripping for butanol and butanol preconcentrations achieved after application of freezing corresponded with already published values (Ezeji et al., 2003; Ezeji et al., 2005; Qureshi & Blaschek, 2001b). The mean butanol stripping rate exceeded the butanol productivity what indicated a potential successful integration of gas stripping with fermentation into one process.