Как выбрать гостиницу для кошек
14 декабря, 2021
In the past industrial applications, batch fermentation was a usual way how to produce biobutanol due to arrangement simplicity and attaining maximum biobutanol concentration, given by the used strain and cultivation medium, at the end of fermentation. Fed-batch fermentation can be regarded as modification of the batch process offering slight productivity increase by reduction of lag growth phase. However, taking into account possible industrial scale of the process, the preferential process arrangement is continuous ABE fermentation due to a lack of so called "dead" operation times. Nevertheless, its accomplishment in single bioreactor e. g. as chemostat is not usually easy because of biphasic process character when butanol production is not connected with growth directly (see Fig. 1). Theoretically, clostridial culture behaviour under chemostat cultivation conditions should follow an oscillation curve when acidogenesis is coupled with cell multiplication and decrease of substrate concentration. On the contrary, solventogenesis is coupled with decrease of specific growth rate due to sporulation what leads to cells wash-out and increase of substrate concentration in the medium. These two states should cycle regularly (Clarke et al., 1988) but in practice, irregular cycling with various depths of individual amplitudes is more probable as demonstrated several times (S. M. Lee et al., 2008). Moreover, chemostat cultivation conditions induce selection pressure on the microbial culture favouring non- sporulating, quickly multiplying cells what may cause culture degeneration i. e. the loss of the culture ability to produce solvents (Ezeji et al., 2005).
However, there are other options, tested in laboratory scale, how to arrange continuous ABE fermentation like multi-stage process splitting clostridial life cycle into at least two vessels, where first smaller bioreactor serves mainly for cells multiplication under higher dilution rate and in the second bigger bioreactor, actual solventogenesis takes place (Bahl et al., 1982). In addition, battery of bioreactors working in batch, fed-batch or semi-continuous regime ensuring continuous butanol output can also be considered continuous fermentation (Ni & Sun, 2009; Zverlov et al., 2006).
ABE fermentation in any regime can be combined with cells immobilization performed by different methods — entrapment in alginate (Largier et al., 1985), use of membrane bioreactor (Pierrot et al., 1986) or cells adsorption on porous material (S. Y. Lee et al., 2008; Napoli et al., 2010). Recently, final report of the US DOE grant (Ramey & Yang, 2004) has revealed a novel approach toward ABE fermentation. The principle of this solution is two step butanol production employing two microorganisms; at first Clostridium tyrobutyricum produces mainly butyric acid which is consumed by second microorganism Clostridium acetobutylicum and utilized for butanol production. The authors claimed they reached 50% yield of butyric acid in the first phase and 84% yield of butanol from butyrate. However, a pilot and a production plant planned for year 2005 have not been realized, yet. Nevertheless, this way of butanol production is still under research in U. S.A. (Hanno et al., 2010), focusing mainly on solventogenic clostridia that are capable of butyrate utilization for butanol production. One of the main constraints of biotechnological butanol production is its low final concentration in fermented cultivation media caused by its severe toxicity toward producing cells. Average butanol concentration, stable reached in Germiston plant in South Africa, was 13 g. L-1 (Westhuizen et al., 1982). Although higher butanol concentration (about 20 g. L-1) can be attained using e. g. mutant strain C. beijerinckii BA101 (Qureshi & Blaschek, 2001a) cost of distillation separation is still high. Therefore efficient preconcentration methods applied either after the fermentation or more often during the fermentation are being searched now. Moreover, if such separation method is integrated with fermentation process it will increase amount of utilized substrate by alleviating product toxicity. Preferential separation methods in this context seem to be gas stripping (Ezeji et al., 2003), adsorption on zeolites or pervaporation (Oudshoorn et al., 2009).