How is the digestate used in compost production?

If besides decomposing exothermic processes synthetic endothermic processes are also to take place in compost when high-molecular humus substances (fulvic acids, humic acids and humins) are formed, these conditions must be fulfilled: very favourable conditions for the microflora development must exist in compost, and minimum losses and the highest production of heat must be ensured. For this purpose it is necessary to use a high admixture of buffering additive (limestone) in the compost formula, sufficient amount of very labile organic matter, thermal insulation of the base of fermented material because the heat transfer coefficient does not have the highest value for transfer from the composted pile into the atmosphere but mainly into solid especially moist materials, i. e. into concrete, moist or frozen earth, clay, bricks, etc. At a sufficient amount of labile fractions of organic matter the maximum heat production can be achieved only by a sufficient supply of air oxygen. Beware of this! The ventilation through vertical and horizontal pipes provides sufficient air for aerobic processes in the fermented material but at the same time the ventilation is so efficient that a considerable portion of reaction heat is removed, the material is cooled down and the onset of synthetic reactions with the formation of humus substances does not occur at all.

When sufficiently frequently turning the fermented material, the safest method of compost aeration and ventilation is the addition of coarse-grained material while inert material such as wood chips, chaff and similar materials can be used. It is however problematic because inert material in the fermented blend naturally decreases the concentration of the labile fraction of organic matter, which slows down the reaction rate of aerobic biochemical reactions and also the depth of fermentation is reduced in this way. It mainly has an impact on the synthetic part of reactions and on the formation of humus substances while the influence on decomposing reactions is smaller.

It would be ideal if during compost fermentation in a microbially highly active environment the inert aeration material were able not only to allow the access of air oxygen into the fermented material but also to decompose itself at least partly and to provide additional energy to biochemical processes in the pile in this way.

These requirements are excellently met by the solid fraction of digestate from biogas plants. It aerates the compost and although it lost labile fractions of organic matter in biogas plant digesters, it is capable of further decomposition in a microbially active environment. It releases not only energy but also other mineral nutrients. So this waste is perfectly utilised in this way. The average microbial activity of even very fertile, microbially active soils is not efficient enough for the decomposition of this stable organic material when the solid phase of digestate is used as an organic fertiliser. The decomposition rate is slow, especially in subsequent years, and therefore the resultant effect of the solid fraction of digestate as an organic fertiliser is hardly noticeable. The combination of anaerobic decomposition in the biogas plant digester and aerobic decomposition in compost could seem paradoxical, and some agrochemists do think so. The preceding exposition has shown that it is not nonsense. Now let us answer the question: what dose of the solid fraction of digestate should be used in the compost formula? It depends on many factors: on the amount of the labile fraction of organic component and mainly on the degree of its lability (which can be determined in a reliable way by the above-mentioned method according to Rovira and Vallejo 2002, 2007, Shirato and Yokozawa 2006), on the aeration and porosity of materials used in the compost formula, on the number of turnings, on prevailing outdoor temperature, water content, degree of homogenisation and on other technological parameters.

In general: the higher the amount of the labile component of organic matter and the higher its lability (e. g. the content of saccharides and other easily degradable substances), the higher the portion of the solid fraction of digestate that can be used.

Now short evidence from authors own research is presented:

The basic compost blend was composed of 65% fresh clover-grass matter from mechanically mown lawns, 10% ground dolomite, 2% clay in the form of clay suspension, 20% solid phase of digestate (obtained by centrifugation with fugate separation) or 20% crushed wood chips and 3% PK fertilisers. The C : N ratio in the form of Chws : Nhws (hot-water-soluble forms) was 15 : 1, nitrogen was applied in NH4NO3 in sprinkling water that was used at the beginning of fermentation at an amount of 70% of the beforehand determined water — retention capacity of the bulk compost blend. Inoculation was done by a suspension of healthy topsoil in sprinkling water. Fermentation was run in a composter in the months of April — November, and the perfectly homogenised material was turned six times in total. Water loss was checked once a fortnight and water was replenished according to the increasing water-retention capacity to 60%. The formation, amount and quality of formed humus substances were determined not only by their isolation and measurement but also by their specific manifestation, which is the ion-exchange capacity of the material. The original particles of composted materials were not noticeable in either compost (with the solid part of digestate and with wood chips), in both cases the dark coloured loose material with pleasant earthy smell was produced. Tab. 6 shows the analyses of composted materials and composts. The digestate was from a biogas plant where a mix of cattle slurry, maize silage and grass haylage is processed as a substrate. The material in which the aeration additive was polystyrene beads was used as compost for comparison.

Solid phase of digestate

Wood

chips

Compost

PS

Wood chips

Solid phase of digestate

CFA [mgkg_1]

0

0

38

84

178

CHA [m&kg"1]

0

0

15

20

62

Cha : Cfa

0,39

0,24

0,35

Ion-exchange capacity T

[mmol chem. eq. kg-1]

51

12

72

64

224

Table 6. The content of fulvic acid carbon (CFA), humic acid carbon (CHA), their ratio and ion — exchange capacity T of the solid phase of digestate and wood chips at the beginning of fermentation and of composts with polystyrene (PS), wood chips and solid phase of digestate

The results document that the ion-exchange capacity, and hence the capacity of retaining nutrients in soil and protecting them from elution after the application of such compost, increased very significantly only in the digestate-containing compost. The ion-exchange capacity of this compost corresponds to the ion-exchange capacity of heavier-textured humus soil, of very good quality from the aspect of soil sorption. The compost with wood chips produced in the same way does not practically differ from the compost with polystyrene but it does not have any humic acids and the ion-exchange capacity of these composts is on the level of light sandy soil with minimum sorption and ion-exchange properties. However, the total content of humus acids in the compost with the solid phase of digestate is very small and does not correspond to the reached value of the ion-exchange capacity of this compost. Obviously, precursors of humus acids that were formed during the fermentation of this compost already participate in the ion exchange. Humus acids would probably be formed from them in a subsequent longer time period of their microbial transformation. If only humus acids were present in composting products, at the detected low concentration of CFA + CHA the T value of the compost with the solid phase of digestate would be higher only by 1 — 1.2 mmol. kg-1 than in the compost with polystyrene or wood chips. Because it is more than a triple, other substances obviously participate in the ion exchange.