Dilute-acid pretreatment

The use of acid hydrolysis for the conversion of cellulose to glucose is a process that has been studied for the last 100 years. Dilute acid (0.5-1.0% sulfuric acid) pretreatment at moderate temperatures (140-190°C) can effectively remove and recover most of the hemicellulose as dissolved sugars. Furthermore lignin is disrupted and partially dissolved, increasing cellulose susceptibility to enzymes (Yang and Wyman, 2004). Under this method, glucose yields from cellulose increase with hemicellulose removal to almost 100% (Knappert et al., 1981). Dilute acid hydrolysis consists of two chemical reactions. One reaction converts cellulosic materials to sugar and the other converts sugars into other chemicals, many of which inhibit the growth of downstream fermentation microbes. The same conditions that cause the first reaction to occur simultaneously cause over-degradation of sugars and lignin, creating inhibitory compounds such as organic acids, furans, and phenols.

Partial cellulose may be degraded as oligomers or monomers during the acid pretreatment process. Sugar (glucose and xylose) yields were often reported for the pretreatment and enzyme hydrolysis stage separately, and as the total for both stages. Lloyd and Wyman (2005) reported that up to 92% of the total sugars originally available in corn stover could be recovered via coupled dilute acid pretreatment and enzymatic hydrolysis. Conditions achieving maximum individual sugar yields were often not the same as those that maximized the total sugar yields, demonstrating the importance of clearly defining pretreatment goals when optimizing the process.

Dilute-sulfuric acid pretreatment of cattails was studied using a Dionex accelerated solvent extractor (ASE) at varying acid concentrations of 0.1 to 1%, treatment temperatures of 140 to 180 °C, and residence times of 5 to 10 min. The yield of extractable products obtained from the pretreatment process increased as the final temperature, treatment time, or acid concentration increased. The highest glucose yield from the pretreatment was 55.4% of the cellulose at 180°C for 15 min with 1% sulfuric acid. The highest glucose yield from the enzyme hydrolysis stage (82.2% of the cellulose) and the highest total glucose yield for both the pretreatment and enzyme hydrolysis stages (97.1% of the cellulose) were reached at a temperature of 180°C, a sulfuric acid concentration of 0.5%, and a time of 5 min.

When switchgrass was pretreated for 60 min with 1.5% acid, the highest glucan conversion yield of 91.8% was obtained (Yang et al. 2009).