Bioethanol and biodiesel production

Bioethanol is produced from simple sugar-rich raw materials or from starchy feedstock, from which simple sugars can be easily processed and released, which are fermented to produce ethanol. Bioethanol production comprises three steps. Firstly, the complex sugars are hydrolysed to release glucose. Subsequently, the glucose is subjected to a second fermentation step carried out by yeasts such as Saccharomyces cerevisiae; for example, yielding ethanol and carbon dioxide. The third step consists of a thermochemical process and is based on the distillation of the diluted ethanol to obtain highly concentrated ethanol. When using lignocellulosic raw materials such as agricultural residues (corn stover, straw, sugar cane bagasse), forestry waste, wastepaper and other cellulosic residues, a chemical or enzymatic hydrolysis pretreatment to degrade the lignin is needed. This additional step reduces the efficiency of the process. Some improvements have been achieved by the engineering of cellulases from the Trichoderma genus fungi (Fukuda et al., 2006) and the utilization of microorganisms able to simultaneously express the cellulase and enzymes needed for the ethanol fermentation pathway, such as piruvate descarboxilases and alcohol dehydrogenases (Lu et al., 2006; van Zyl et al., 2007; Jegannathan et al., 2009; Rahman et al., 2009; van Dam et al., 2009). However, these improvements have still not generated an efficient and economically affordable process.

With regard to biodiesel, it consists of a mixture of fatty acid alkyl esters (FAAE) obtained by the transesterification of fatty acids and straight chain alcohols (generally ethanol or methanol), mainly from vegetable oils. When methanol is the alcohol of choice, the term used to refer to the biodiesel is fatty acid methyl esters (FAME), while the ethanol-derived biodiesel is known as fatty acid ethyl esters (FAEE). The properties of the biodiesel obtained from ethanol or methanol are very similar, but methanol is the preferred alcohol in spite of its toxicity and fossil fuel origin because of its low cost and wide availability (Ranganathan et al., 2008; Fjerbaek et al., 2009).

The commercially delivered biodiesel is mainly obtained by the chemical transesterification of the triglycerides contained in sunflower, rapeseed or palm oil. This process can be carried out by acid and alkaline liquid catalysts (Kawahara & Ono, 1979; Jeromin et al., 1987; Aksoy et al., 1988; Fukuda et al., 2001), or heterogeneous solid catalysts such as supported metals, basic oxides or zeolites (Cao et al., 2008). The preferred catalysts are the liquid ones, particularly the alkaline ones, because these catalysts are cheap, very versatile and yield less corrosive fuel than the acid catalysts. Also, liquid catalysts are preferred because the reusable solid catalysts are still withdrawn with mass transfer and reactant diffusion problems. However, the alkaline catalysis has several limitations, especially the futile consumption of the catalyst, problems of viscosity, mass transfer and recovery of biodiesel and by-products owing to the saponification of the catalyst and free fatty acids in the presence of water (Freedman et al., 1984; Zhang et al., 2003; Jaruwat et al., 2010). These problems are bypassed by high temperature reaction conditions, addition of organic solvents to manage the water presence or enhance the interface formation, or increase of the alcohol:catalysts ratio (Kawahara & Ono, 1979; Fukuda et al., 2001). Thus, the process requires high energy inputs to maintain high temperatures conducive to viable

transesterification rates, and to separate methanol. Besides, the process generates alkaline waste water that requires treatment prior to its disposal (Jaruwat et al., 2010). Jointly, all these negative factors raise doubts about the sustainability and environmental benefits of the biodiesel industry.