Corrosion Resistance and Stress Corrosion Cracking Resistance

2.08.4.1 In Air and in Water

Nickel does not lose its metallic brightness and does not discolor indoors, but it does slightly discolor outdoors, and a thin adhesive sulfate corrosion film is formed.

Nickel-copper alloys also maintain metallic brightness, but they turn into a charcoal color and form an adhesive corrosion film in the presence of

Table 10 Filler metal of nickel-based alloys

Marks Chemical compositions (%)

Ultimate tensile strength at R. T. (MPa)

Elongation

Applicable

mother

metal

C

Mn Fe

P

S

Si

Cu

Ni

Cr

Mo

Nb + Ta

Co

Al

Ti

W

Others

AWSA5.14 ERNiCr-3 40.10

2.5-3.5 43.0

40.03

40.015

40.50

40.50

467.0

18.0­

22.0

2.0-3.0

40.75

40.50

4552

430

Alloy 600

ERNiCrFe-5 40.08

41.0 6.0­10.0

40.03

40.015

40.35

40.50

470.0

14.0­

17.0

1.5-3.0

40.50

4552

430

Alloy 600

ERNiCrFe-6 40.08

2.0-2.7 418.0

40.03

40.015

40.35

40.50

467.0

14.0­

17.0

2.5-3.5

40.50

4552

430

Alloy 600

ERNiCrFe-7 40.04

41.0 7.0­11.0

40.02

40.015

40.50

40.30

a

28.0­

31.5

40.50

40.10

41.10

41.0

40.50

4552

430

Alloy 690

ERNiCrMo-3 40.10

40.50 41.0

40.02

40.015

40.50

40.50

458.0

20.0­

23.0

8.0­

10.0

3.15­

4.15

40.40

40.40

40.50

4720

430

Alloy 625

ERNiCrMo-2 0.05­0.15

41.0 17.0­20.0

40.04

40.030

41.0

40.50

a

20.5­

23.0

8.0­

10.0

0.50­

2.5

0.20­

1.0

40.50

Alloy X

ERNiCrMo-4 40.02

41.0 4.0­7.0

40.04

40.030

40.08

40.50

a

14.5­

16.5

15.0­

17.0

42.5

3.0­

4.5

40.50

4690

430

Alloy C-276

ERNiFeCr-2 40.08

40.35 a

40.015

40.015

40.35

40.30

50.0­

55.0

17.0­

21.0

2.80­

3.30

4.75­

5.50

41.00

0.20­

0.80

0.65­

1.15

B 4 0.006

41138

Alloy 718

aAs remainder.

 

Подпись: Nickel Alloys: Properties and Characteristics 259

Подпись: 260 Nickel Alloys: Properties and Characteristics

Table 11 Shielded metal arc welding electrode

Marks

C

Mn

Fe

P

S

Si

Cu

Ni

Cr

Mo

Nb + Ta

Co

Al

Ti

W

Others

Ultimate tensile strength at R. T. (MPa)

Elongation Applicable mother metal

AWSA5.11 ENiCrFe-1

=0.08

=3.5

= 11.0

=0.03

=0.015

ІІЛ

p

Ol

ІІЛ

0

01

о

^62.0

13.0­

17.0

1.5­

4.0

=0.50

^552

^30

Alloy 600

ENiCrFe-2

=0.10

1.0­

3.5

= 12.0

=0.03

=0.02

=0.75

=0.50

^62.0

13.0­

17.0

0.50­

2.50

0.5­

3.0

=0.50

^552

^30

Alloy 600

ENiCrFe-3

=0.10

5.0­

9.5

= 10.0

=0.03

=0.015

= 1.0

=0.50

^59.0

13.0­

17.0

1.0­

2.5

= 1.0

=0.50

^552

^30

Alloy 600

ENiCrFe-7

=0.05

=5.0

7.0­

12.0

=0.03

=0.015

=0.75

=0.50

a

28.0­

31.5

=0.50

1.0­

2.5

=0.50

=0.50

=0.50

^552

^30

Alloy 690

ENiCrMo-3

=0.10

= 1.0

=7.0

=0.03

=0.020

=0.75

=0.50

^55.0

20.0­

23.0

8.0­

10.0

3.15­

4.15

=0.50

^724

^30

Alloy 625

ENiCrMo-4

=0.02

= 1.0

4.0­

7.0

=0.040

=0.030

=0.2

=0.50

a

14.5­

16.5

15.0­

17.0

=2.5

3.0­

4.5

=0.50

^690

^30

Alloy C-276

‘As remainder.

 

Table 12 Welding condition example for automatic gas tungsten arc weld

Mother

metal

No. of pass

Wire (dia:mm)

Current (A)

Velocity (mm min-1)

Ar flow rate (l min-1)

Interpass temperature (°C)

Alloy 600

1

YNiCr-3

200-240

40

Torch 25

S150

2-6

80-120

Alloy 625

1

YNiCrMo-3

230-260

40

Torch 25

S150

2-6

80-140

Alloy C-276

1

YNiCrMo-4

60

52

Torch 10

AlloyX

1-15

YNiCrMo-2

130-170

50-80

Torch 15

S150

Alloy XR

1-2

Alloy XR

60

50-100

Torch 15

S100

Alloy 718

1

Alloy 718

60

80

Torch 15

S100

2

45

70

sulfur pollutants outdoors and into a green-gray color when near a beach.

Nickel-chromium, nickel-chromium-iron, nickel — molybdenum, and nickel-chromium-molybdenum alloys do not lose their metallic brightness, and do not discolor indoors or outdoors.

Nickel has excellent corrosion resistance in natu­ral and distilled water. Nickel and nickel-clad steels have been used for household water tanks, due to their very low corrosion rates, <0.0005 mm year — .

Nickel-copper alloys also show excellent corrosion resistance in natural water and distilled water. These alloys have been applied as seamless tubes in feed water economizers in fossil-fuel electric power plants.