Elemental composition

The duration of the transient regime of austenitic and nickel-base alloys depends to the first-order on major element composition, primarily on the Fe, Cr, and Ni content.1,57,120 Increases in chromium content decrease the effective vacancy diffusion coefficient and thereby increase the vacancy supersaturation, increasing void nucleation, and decreasing the tran­sient duration. Increases in nickel initially increase the effective vacancy diffusion and thereby the tran­sient, but behavior reverses at some mid-nickel level (40-60%), reflecting the nonmonotonic dependence of both the effective vacancy diffusion coefficient and the dislocation bias on nickel content.55,128,129

With respect to minor solutes, the most important elements influencing swelling are P and Si.57,130 On a per atom basis phosphorus has the most pronounced effect on the transient duration, followed by silicon. Additions of small amounts of silicon and phosphorus initially increase swelling, but then strongly decrease it at higher content, producing a nonmonotonic swelling behavior. This response reflects the two competing roles of these elements on solute — interstitial binding at low concentration and their much stronger enhancement of vacancy diffusion at higher content. Very small differences in silicon between two otherwise identical heats of steel can produce quite different transient duration and there­fore swelling, as shown in Figure 51.130

Looking back at the FFTF fuel assembly in Figure 16, it can be seen that there are three clusters

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Figure 51 Top of a fuel assembly from the BN-600 fast reactor showing larger swelling-induced elongation of annealed EI-847 steel in pins with lower (0.09 vs. 0.20%) silicon content, with both heats having concentrations below the specified maximum of 0.4%. Reproduced from Porollo, S. I.; Shulepin, S. V.; Konobeev, Yu. V.; Garner, F. A. J. Nucl. Mater. 2008, 378, 17-24.

of pins that also extend above their neighbors. The pins in these clusters were made from a nominally similar heat with differences in phosphorus level, 0.002 versus 0.009 wt%, both below the maximum specification of 0.04wt%. In both the silicon and phosphorus examples shown here, the compositions fell under the specified maximum value, indicating the necessity to specify both the upper and lower limits of active elements when attempting to control swelling.131

Other common solute additions such as boron, carbon, manganese, molybdenum, niobium, vana­dium, and others have some impact on diffusion, but appear to exert their greatest influence on the formation of various precipitates that remove the more active elements from solution.