INDUSTRIAL PROCESS HEAT APPLICATIONS

There are five primary areas of industrial heat applications: food processing, paper industry, chemical industry, petroleum and coal processing, and primary metal industries. Relative use of process heat in these industries is shown in Table VII for two developed countries, the U. S. (1994) and Germany (1989).

TABLE VII. INDUSTRIAL USE OF PROCESS HEAT IN THE U. S. AND GERMANY2

Industry

Percentage use of process heat in

Germany

USA

Food and products

19

5

Paper and products

18

12

Chemical

33

25

Petroleum and coal processing

8

33

Primary metal industries

10

12

Other

12

13

Industrial process heat is mainly used in the form of steam at appropriate temperature and pressure conditions. The demand is usually steady and there is no seasonal variation and hence quite suitable for supply by nuclear power. The only problem is that the source must be nearby as heat loss in transit is considerable.

There are three cases of commercial use of nuclear process heat in Canada, Germany and Switzerland. This is shown in Table VIII. The application to the heavy water production facility in Bruce, Canada was the largest use of nuclear process heat and it has operated very successfully for over 20 years. The six other industries the Bruce complex provided process heat were plastic film manufacturing, ethanol plant, apple juice concentration plant, alfalfa dehydration, cubing and pelletizing plant, a greenhouse, and an agricultural research facility.

TABLE VIII. NUCLEAR PLANTS PROVIDING COMMERCIAL PROCESS HEAT1

Country

Plant

Name

Start of Operation

Power

MWe

Heat

Delivery

MWt

Interface Temp C Feed/ Return

Distance to Industry Km

Application

Reactor

Heat

Switzerland

Goesgen

PWR

1979

1979

970

25

220/100

1.75

Cardboard

factory

Canadaa

Bruce-A CANDU

1977-87

1981

4×848

4×860

5350

Nearby

industrial

complex

Heavy water production and 6 other industries

Germany

Stade

PWR

1983

640

30

190/100

1.5

Salt

refinery

a Unit 2 of Bruce A was taken out of service in 1995, units 1,3 and 4 were taken out of service in 1998. They are expected to start up in 2003.

The total potential market of industrial process heat is large and of the same order of magnitude as district heating. It is estimated to be between 240 GWt and 2900 GWt2. However, the demand in terms of size varies; some 50% of the users need less than 10 MWt, 40% need sizes from 10 to 50 MWt, and only 10% need sizes greater than 50 MWt3. Very few need a large amount of process heat as in the Bruce example in Canada. The market is also very competitive as small fossil fuel units can provide the needed steam.