Fabrication

A remote measurement system was developed to measures the gaps between the RV core- stabilizing lug and the CSB snubber lug using a DT/20/P digital probe sensor. The major characteristics of the remote measurement system are as follows:

— The remote measurement system consists of a measurement sensor section, a pneumatic supply and control section, a power supply section, and a remote control computer and software program.

— The measurement sensor section is intended to measure gaps between the RV core — stabilizing lug and the CSB snubber lug. Those sensors, placed at 0° and 60°, are measured by 24 sensors with a signal cable connected to the channel box #1. Those sensors placed at 120° and 180° are measured by 24 sensors with a signal cable connected to the channel box #2, and those sensors placed at 240° and 300° are measured by 24 sensors with a signal cable to connected the channel box #3. A measurement sensor section is composed of 72 digital probes. This system is able to measure 72 points at once and operate by pneumatic actuation.

— The pneumatic supply and control section is intended to supply air to actuate the sensors by a remote control computer and a software program. The pneumatic supply section consists of an air compressor, an air filter, an air pressure regulator and an air tube. The pneumatic control section is composed of a flow control valve, a solenoid valve, a solenoid valve manifold, a USB orbit module and a T-CON. The solenoid valve and the solenoid valve manifold control operation of measurement sensors and the USB orbit module and the T-CON receive signal data of the digital probe, DT/20/P.

— The power supply section supplies electric power to the electric equipment, including the T-CON.

— The remote control computer and the software program consist of a laptop computer and the software to control digital probes and to process and store the measurement results.

— The channel box contains 24 digital probes, the T-CON, 24 solenoid valves, and four solenoid valve manifolds. The channel is designed for three channel boxes. These boxes were very easy to handle due to their suitable weight and size.

— All of the cables and air tubes are easily connected to the channel boxes.

— The network of the remote measurement system is very stable and causes no disturbance to the EMI environment.

USB HUB{4 Port)

Fig. 14. Block diagram of developed remote measurement system

Reactor

Vessel

CSB

Cablelsignal. power) & Air tube

Remote Measuring system

Solenoid Valve, T-CON, Air Distributor

LSS

Sectional View

Fig. 15. Setup position of the remote measurement system

Table 2 presents a list of the parts of the remote measurement system, and Fig. 14 shows a block diagram of the developed remote measurement system.

List of Parts

Amount

DT/20/P digital probe

72

USB orbit module

3

AC-PSIM power supply

6

T-CON

75

Flow control valve

72

Threaded connection jig

72

0-Point adjustment jig

6

Solenoid valve

72

Solenoid valve manifold

12

2-line RS-485 signal cable & reel

3

220V-4port electric cable & cord reel 2

Air tube

500 m

4-port air manifold

1

I/O board SMPS

9

4-port USB hub

1

USB to RS-485 converter

1

Air clean unit

2

Air compressor

1

Marking tool

1

Electric lamp & cord reel

2

Air tube one touch reel(20 m)

1

System storage box

1

Table 2. List of parts for remote measurement system

As shown in Fig. 15, the channel boxes are located above the LSS in the CSB. The digital probes should be set on the CSB snubber lugs before assembly with the RV. The channel box should be connected to the air compressor, to the remote control computer, and to the electric power source after assembly of the RV and the CSB.