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14 декабря, 2021
Many essential factors in selecting a measurement sensor for the RVI modularization were studied. Namely, the measurement environment, the measured object, size of the sensor, the weight of a sensor, measurement range, drive force of the sensor, accuracy and resolution were investigated
First, contact sensors and non-contact sensors were compared (Ko et al., 2009) (ABB-CE, 1995).
Contact sensors are used to directly measure distance by moving the sensors toward the measured object. Non-contact sensors are used to indirectly measure comparatively very small distances by laser, high frequency and eddy current(Figliola & Beasley, 2000)( Beckwith et al., 1993).
Contact sensors are more suitable than non-contact sensors. Non-contact sensors are not ideal because their outside diameter is bigger than the hole diameter 8 [mm] of the CSB snubber lug, the measurement range is smaller than it is with contact sensors, and, most importantly, design changes to the CSB snubber lug are bigger in non-contact sensors than in contact sensors.
The most important principle can be directly applied without design changes to the existing reactor internals. The contact sensor of a remote distance measurement sensor must be inserted into the measurement hole of CSB snubber lug. Therefore, an essential condition of a sensor must be a probe type because a measurement sensor must pass through the measurement hole of the CSB snubber lug. The outside diameter must be 8 [mm] or less since the measured diameter of the hole in the CSB snubber lug is 8 [mm]. The length of the probe head must be 117.6 [mm] or more because the end point of the measurement hole in the CSB snubber lug must reach the RV after a zero point adjustment. Also, a sensor must span the distance from the CSB snubber lug to the RV when the RV and CSB are assembled, thus requiring the backward probe head to be 147.3 [mm] or less. Measurement range can be measured from 50 [mm].
The previous measurement was done by hand-measurement and the measured maximum value was 48.92 [mm] (Uljin #5 nuclear power plant in Korea). The resolution must be 0.0254 [mm] or below as the sensor has to measure until 0.0254 [mm] (1/1000") in the case of gap measurement between the CSB snubber lug and the shim on the RV core-stabilizing lug, after the shim was assembled onto the CSB snubber lug by cap screws.
A sensor was investigated that remote measurement was possible in at least 25 [m] or more. The following items were considered when selecting a sensor: material, space and outward shape of the reactor internals. Also, no additional devices should be installed around the RV core stabilizing lug and the CSB snubber lug in order to perform the remote measurement.
Table 1 shows the suitable specifications of a sensor that have been researched to measure gap. The shape of a sensor is probe type of a contact sensor and the measurement method is digital.
Finally, the SOLARTRON (UK) sensor (DT/20/P) was selected for the reduced-scale model system (Solartron-metrology, 2006).
Shape of sensor |
Probe |
Type of sensor |
Contact, Digital |
Outside diameter of probe head |
8 [mm] or below |
Length of probe head |
117.6 [mm] or over |
Backward space of CSB snubber lug hole |
From hole entrance 147.3 [mm] or below |
Measurement range |
50 [mm] or over |
Resolution |
25.4 [um] or below |
Accuracy |
±12.7 [um] or below |
Operating temperature |
No relation |
Distance of remote measurement |
25 [m] or over |
Driving force |
Electric or Pneumatic |
Numbers of synchronous measurement |
72 points and over |
Operating tool |
Computer-based |
Table 1. Suitable specifications of a remote sensor for gap measurement |