Tube to restraint interaction (wear work-rate)

Significant tube-to-restraint interaction can lead to fretting wear. Large amplitude out-of­plane motion will result in large impact forces and in-plane motion will contribute to rubbing action. Impact force and tube-to-restraint relative motion can be combined to determine work-rate. Work-rate is calculated using the magnitude of the impact force and the effective sliding distance during line contact between the tube and restraint (Chen et al., 1995). The work-rate is given below in Equations 54 and 55.

W = 1 J FA (51)

T /=0

1 n 1 n F + F

W = — Z FAS. = — Z F-2J±L^Si (52)

where F. is the instantaneous normal force, AS. is the sliding distance during line contact and n is the number of points discretized over the sample duration Ts. As the work-rate increases, the effective wear rate increases and the operational life of the U-bend tube decreases. Implementation of the technology is described in detail by (Fisher et al., 1991). Measured values of wear work-rate for pitch velocity and mass flux (Chen et al., 1995) are presented in Figures 22a and 22b respectively. The effect of fluid-elastic forces is very evident in the measured work-rates.

It is interesting to note that at higher pitch velocities and/or mass fluxes, the wear work-rate does not increase. Further study is required to understand why the flow-rates do not affect the work-rates. This may be related to the fact that at high void fractions and high flow rates the random excitation forces are constant with increasing flow rate (Taylor, 1992).

Pitch velocity (m/s)

Fig. 22(a). Measured work-rate versus pitch velocity (Chen et al., 1995)