DEUTERIUM PRODUCTION PROCESSES AND PLANTS

Table 13.2 lists all plants in the non-Communist world that have been built or are planned for production of deuterium, in the form of heavy water, at a rate of 1 t/year or more.

The following general comments may be made about these plants and processes:

0. All plants, except 16 and 18, have a different process for primary enrichment than for final concentration.

1. Those plants that for primary concentration use water distillation (WD) or the dual­temperature, water-hydrogen sulfide (GS) process are self-contained plants whose sole product is heavy water.

2. All other plants that for primary concentration use water electrolysis (WE), steam-hydrogen exchange (SH), synthesis gas distillation (SD), hydrogen distillation (HD), or ammonia — hydrogen exchange (AH) are parasitic to a synthetic ammonia plant. Heavy water is a by-product of these plants, and its production rate is limited by the amount of deuterium in the ammonia plant feed.

3. Water distillation is used for final concentration in all plants still operating, except 16 and 18

4. The relative amount of heavy water produced by each primary concentration process up to 1975 was reported [M7] to have been

90%, GS process

6%, water electrolysis and steam-hydrogen exchange 2%, hydrogen and synthesis gas distillation

Table 13.2 Deuterium production plants

Site,

country

Designer,

ownert

Start,

shutdown

Most

recent

capacity,

MT/yr

Concentration

processes: primary, final $

1. Rjukan & Glomfjord,

Norsk Hydro,

1934,

12

WE + SH,

Norway

Norsk Hydro

Oper.

WD

2. Morgantown, W. Va.,

du Pont,

1943,

3

WD

United States

Man. Dist.

1945

WE

3. Childersburg, Ala.,

du Pont,

1943,

5

WD,

United States

Man. Dist.

1945

WE

4. Dana, Ind.,

du Pont,

1943,

8

WD,

United States

Man. Dist.

1945

WE

5. Trail, B. C.,

Man. Dist.,

1944,

6

WE + SH,

Canada

Cominco

1956

WE

6. Dana, Ind.,

du Pont,

1952,

490

GS,

United States

U. S. AEC

1958

WD, WE

7. Savannah River, S. C.,

du Pont,

1952,

Originally 480, G S,

United States

U. S. DOE

Oper.

reduced to 69 WD

8. Hoechst,

Linde,

1958,

6

SD,

Germany

Farbwerke

1960

HD

Hoechst

9. Toulouse,

Air Liquide,

1958,

2

SD,

France

ONIA

1960

HD

10. Domat Ems,

Sulzer,

1960,

2

WE + HD,

Switzerland

Emser Werke

1967

WD

11. Nangal,

Linde,

1962,

14

WE,

India

DAE

Oper.

HD

12. Mazingarbe,

Sulzer-

1968

26

AH1

France

Air-Liquide,

SCC

1972

AD

13. Port Hawkesbury,

Lummus,

1970,

400

GS,

Canada

AECL

Oper.

WD

14. Bruce A,

Lummus,

1973,

800

GS,

Canada

Ont. Hydro

Oper.

WD

15. Glace Bay,

Canatom,

1976,

400

GS,

Canada

AECL

Oper

WD

16. Baroda,

GELPRA,

1979®

67

AH1,

India

DAE

AH1

17. Kota,

DAE,

1980®

100

GS,

India

DAE

WD

18. Tuticorin,

GELPRA,

1979®

71

AH1,

India

DAE

AH1

19. Talcher,

Uhde,

1979®

63

AH2,

India

DAE

WD

20. Bruce B,

Lummus,

1979

800

GS,

Canada

Ont. Hydro

WD

21. La Prade,

Canatom,

Planned

800

GS,

Canada

AECL

WD

22. Bruce D,

Lummus,

Planned

800

GS,

Canada

Ont. Hydro

WD

+ Organizations: AECL, Atomic Energy of Canada, Ltd.; DAE, Dept, of Atomic Energy, India; GELPRA, Groupement Eau Lourde Precede Ammoniac; ONIA, Organisation Nationale Indus — trielle de l’Azote; SCC, Societe Chimique de Charbonnage; U. S. AEC, U. S. Atomic Energy Commission; U. S. DOE, U. S. Department of Energy.

* Processes: AD, ammonia distillation; AH1, monothermal ammonia-hydrogen exchange; AH2, dual-temperature ammonia-hydrogen exchange; GS, Girdler-sulfide, dual-temperature, water- hydrogen sulfide exchange; HD, hydrogen distillation; SD, ammonia synthesis gas distillation; SH, steam-hydrogen exchange; WD, water distillation; WE, water electrolysis.

§ Scheduled start-up year.

1%, ammonia-hydrogen exchange

0. 3%, water distillation

The rest of this chapter is organized according to process rather than individual plants. The simplest and most familiar process, distillation, is taken up first.

Section 3 describes the separation factors obtainable in distillation of the principal substances used in isotope separation. Section 4 describes deuterium concentration plants using distillation of hydrogen or ammonia synthesis gas. Section 5 describes use of water distillation for primary deuterium concentration, for final deuterium concentration, and for separation of oxygen isotopes.

Section 6 describes the enrichment of deuterium in electrolysis of water. Section 7 describes how steam-hydrogen exchange has been used to increase the recovery of deuterium in electrolytic hydrogen plants.

Section 8 summarizes separation factors obtainable in isotope exchange reactions and their temperature dependence. The latter is the key property in dual-temperature exchange processes. Section 9 develops equations to be used for calculating the number of theoretical stages needed in exchange separation towers.

Section 10 describes monothermal exchange processes, with principal emphasis on ammonia-hydrogen exchange.

Section 11 describes the principle of dual-temperature exchange processes with particular reference to the water-hydrogen sulfide exchange reaction and gives more detailed engineering information about plants using this, the GS process, the process of greatest commercial significance.

Dual-temperature exchange processes using ammonia and hydrogen, methylamine and hydrogen, and water and hydrogen are described in Secs. 12, 13, and 14, respectively, and are compared with the GS process in Sec. 14.

Section 15 gives a brief description of exchange processes for separating lithium isotopes, and Sec. 16 gives a limited account of exchange processes for separating isotopes of carbon, nitrogen, oxygen, and sulfur.