Fluid system design

The fluid system has been designed to ensure the safety goal of the Gen IV reactor system and enhance the economics through a tradeoff study between various proposed design candidates based on proven technologies. The fluid transport system is composed of a heat transport system and safety system.

The heat transport system consists of a primary heat transport system (PHTS), intermediate heat transport system (IHTS), and power conversion system (PCS). The decay heat removal system (DHRS) is employed as one of the safety design features to remove the decay heat of the reactor core after the reactor shutdown when the normal heat transport path is unavailable. The PHTS is a pool type in which all the primary components and primary sodium are within a reactor vessel to prevent primary sodium from leaking outside of the containment. Two PHTS pumps and four intermediate heat exchangers (IHXs) are immersed in the sodium pool inside a reactor vessel. The PHTS pump is a centrifugal type mechanical pump with a capacity of 290.3 m3/min. The IHX is a counter-flow shell and tube types (TEMA type S) with a vertical orientation inside the reactor vessel where PHTS sodium flows through the shell side and IHTS sodium flows through the tube side. The core inlet and outlet temperatures are 365 and 510 °C, respectively. The IHTS is two loops, and two IHXs are connected to one steam generator and one IHTS pump in each loop. An IHTS pump is a centrifugal type with a capacity of 209.8 m3/min and is located in each cold leg.

A steam generator is a helical tube type with a thermal capacity of 776.7 MWt. The IHTS sodium flows downward through the shell side while the water/steam goes up through the tube side. Steam temperature and pressure at a 100% normal operating condition are 471.2 °C and 17.8 MPa, respectively. The cold leg of the IHTS piping is a bottom-up U-shape with sufficient height to prevent sodium-water reaction products from reaching the IHX in case of a steam generator tube failure. Also, the IHTS piping is arranged to enhance the natural circulation capability in IHTS pump trip case.

The PCS employs a superheated steam Rankine cycle. It was designed in such a way to minimize the total heat transfer area of IHX and steam generator and maximize the plant efficiency.

The DHRS is composed of two passive decay heat removal circuits (PDRCs) and two active decay heat removal circuits (ADRCs). It was designed to have sufficient capacity to remove the decay heat in all design base events by incorporating the principles of redundancy and independency. The heat removal capacity of each loop is 9 MWt. The PDRC is a safety-grade passive system which is comprised of two independent loops with a decay heat exchanger (DHX) immersed in a hot pool region and a natural-draft sodium-to-air heat exchanger (AHX) located in the upper region of the reactor building for each loop. It is operated based on the natural circulation by density and the elevation difference between the DHX and AHX. The ADRC is a safety-grade active system, which is comprised of two independent loops with a DHX, a forced-draft sodium-to-air heat exchanger (FDHX), an electromagnetic pump, and an FDHX blower for each loop. The electromagnetic pump and FDHX blower derive the sodium circulation in the loop and the air flow in the shell side of FDHX, respectively. Because the ADRC can also be operated in natural convection mode against a loss of power supply, the heat transferred to the DHRS can be finally dissipated to the atmosphere through AHXs and FDHXs by the natural convection mechanism of sodium and air.