Metal Removal from Wastewater

Conventional methods used for the removal of heavy metal ions include chemical precipitation, adsorption, chemical oxidation/reduction, membrane filtration, ion exchange, and electrochemical processes. However, these techniques have some drawback, such as partial removal of metal ions, costly installation requirements, high energy demands, and the generation of toxic waste products which require additional elimination stages (Aksu et al. 2002).

Both live and dead cells can be successfully used for the biosorption of metal ions, while uptake of metal ions by living microorganisms, referred to as bioac­cumulation, occurs when an active metabolic process is involved (Aksu et al. 2002; Brady and Duncan 1994; Moreno-Garrido et al. 1998). Biosorption is a reversible process, since it is possible to desorb the metal ions bound to the surfaces of cells by a simple acid treatment, whereas bioaccumulation processes are only partially reversible (de-Bashan and Bashan 2010; Donmez and Aksu 2002; Velasquez and Dussan 2009).

Compared to the other organisms used for biosorption processes, namely fungi, cyanobacteria, and bacteria, algal cells have higher heavy metal biosorption capacities which relates to the different structure and composition of their cell wall (Bayramoglu et al. 2006; Gekeler et al. 1988). Cell walls of different microor­ganisms have different functional groups which are involved in metal ion binding, such as amino, amide, carbonyl, carboxyl, hydroxyl, imidazole, phosphate, sulfate, sulfhydryl, and phenol moieties (Barkley 1991; Schiewer and Volesky 2000). Depending on the variations in the cell wall composition, there will also be dif­ferences in the metal ion binding mechanisms and affinities (Godlewska-Zylkiewicz 2003; Leusch et al. 1995).

The chemical characteristics of the functional adsorbent (i. e., functional groups, polarity, and solubility) are responsible for determining the binding mechanism and the nature of the adsorption process. Different physicochemical forces, such as covalent bonding, van der Waals bonding, ion exchange, and dipole/dipole inter­actions can be responsible for the uptake of ions on the adsorbents (Aksu et al. 2002).

Free cells have some disadvantages when used for large-scale applications of metal ion biosorption studies, due to the otherwise risk of clogging problems on the filters and flow lines. Nevertheless, this problem was overcome by using immo­bilized cells in natural matrices such as carrageenan, alginate, chitosan, agarose; polymeric supports such as polyacrylamide, polypropylene, and polysulfone; cross — linked copolymers; or biomatrices such as sponges (Akhtar et al. 2003a, b; Rob­inson 1998). Some of those studies are highlighted in Table 2.2.

The presence of more than one type of metal ion within the wastewater might have a negative effect on the adsorption of one type of metal ion over another. Mehta and Gaur (2001) observed nearly complete removal of copper and nickel metals by alginate-entrapped C. vulgaris cells when they were in separate solutions. On the other hand, the presence of copper in the nickel solution inhibited the biosorption of both metals either by immobilized or free cells, due to the compe­tition of different metal ions on the same active sites of microalgae. da Costa and Leite (1991) used alginate-immobilized Chlorella homosphaera for the removal of cadmium and zinc metals. They also observed that the biosorption of cadmium and zinc alone was much higher than the case when these two metal ions were combined.

Table 2.2 Examples of studies on metal removal using immobilized algae

Immobilization

matrix

Algal species

Targeted

metals

Reference

Alginate beads

Chlorella vulgaris

Copper, nickel

Mehta and Gaur (2001)

Chlorella homosphaera

Cadmium, gold, zinc

da Costa and Leite (1991)

Chlamydomonas reinhardtii

Cadmium, lead, mercury

Bayramoglu et al. (2006)

Chlorella vulgaris; cyanobacterium Anabaena doliolum

Chromium

Mallick and Rai (1993)

Dunaliella salina; Nannochloropsis gaditana; Rhodomonas salina; Thalassiosira pseudonana; Tetraselmis chui; Porphyridium cruentum

Cadmium,

copper

Moreno — Garrido et al. (2005)

Carrageenan

beads

Polyurethane

foam

Chlorella vulgaris; Scenedesmus acutus

Cadmium,

chromium,

zinc

Travieso et al. (1999)

Agarose beads Agar beads Alginate beads

Chlorella emersonii

Mercury

Wilkinson et al. (1990)

Polyacrylamide

gels

Chlorella sp.

Uranium

Nakajima et al. (1982)

Silica gel

Stichococcus bacillaris

Lead

Mahan and

Holcombe

(1992)

Pilayella littoralis

Aluminum, cobalt, copper, iron

Carrilho et al. (2003)

Capron fibers Ceramics

Chlorella sp. and Scenedesmus obliquus and Stichococcus sp. in a mixed group of microalgae-bacteria system

Copper, iron, manganese, nickel, zinc

Safonova et al. (2004)

Cellex-T, anion — exchange resin

Chlorella vulgaris

Palladium,

platinum

Dziwulska et al. (2004)

Amberlite, ion — exchange resin

Spirogyra condensate

Chromium

Onyancha et al. (2008)

Rhizoclonium hieroglyphicum

Controlled-pore

glass

Chlamydomonus reinhartii; Selenestrum capricornutum

Chromium, copper, silver

Elmahadi and

Greenway

(1991)

Luffa cylindrica sponge

Chlorella sorokiniana

Cadmium

Akhtar et al. (2003b)

Chromium

Akhtar et al. (2008)

Lead

Akhtar et al. (2004)

Nickel

Akhtar et al. (2003a)

Biological materials were also used as the immobilization matrices for micro­algal cells. da Costa and de Franfa (1996) attached the microalgae Tetraselmis chuii and cyanobacteria Spirulina maxima on the surface of two different seaweeds (Sargassum sp. and the Ulva sp.), which eventually increased the overall cadmium biosorption efficiencies. In series of studies by Akhtar et al., C. sorokiniana algal cells were immobilized on a biological matrix of Luffa cylindrica sponge for the removal of nickel (Akhtar et al. 2003a), cadmium (Akhtar et al. 2003b), chromium (Akhtar et al. 2008), and lead (Akhtar et al. 2004) ions from liquid effluents. L. cylindrica sponge was chosen as the immobilization matrix due its rigid struc­ture, low cost, and high porosity, while its fibrous network provides an efficient contact between the immobilized cells with their surrounding aqueous environment (see Fig. 2.1b). They reported high maximum adsorption capacities in a continuous liquid flow column, as 192 mg cadmium and 71 mg nickel per gram of immobilized biomass. They also achieved successful desorption of cadmium and nickel metal ions with HCl solution, and the regenerated immobilized samples were reusable with a similar biosorption efficiency.

The biosorption of lead (Pb) ions by C. sorokiniana cells immobilized on L. cylindrica sponge was another efficient method, with 96 % adsorption efficiency of the metal ions within the first 5 min of the experiments (Akhtar et al. 2004). They also observed a maximum adsorption of lead ions at around pH 5.0. Higher removal rates were associated with the fibrous structure of the immobilization matrix, increased surface area, and easier access of the targeted metal ion to the sorption sites (Akhtar et al. 2003a, b).

Leusch et al. (1995) used two marine brown algae, Sargassum fluitans and Ascophyllum nodosum, for the biosorption of cadmium, copper, nickel, lead, and zinc heavy metal ions. They observed the highest metal uptakes when the cells were cross-linked with glutaraldehyde, followed by cross-linking with formaldehyde. Both species had the highest biosorption efficiencies for lead and the lowest for zinc. Introducing formaldehyde possibly involves cross-linking of the hydroxylic groups with the sugars of the cell wall, while glutaraldehyde cross-links mostly with the amino groups (Leusch et al. 1995).

Significant amounts of pollutants were removed using a mixed-immobilization of selected consortium of several microalgal species (Chlorella sp., S. obliquus, Stichococcus sp.) and several bacteria (Rhodococcus sp., Kibdelosporangium ari — dum) inside a highly contaminated pond, after the separate immobilization of microalgae and bacteria in solid carriers such as capron fibers and ceramics. They established 62 % copper, 62 % nickel, 90 % zinc, 70 % manganese, and 64 % iron removal efficiencies (Safonova et al. 2004).

Bayramoglu et al. (2006) used immobilized Chlamydomonas reinhardtii cells in calcium alginate beads for the removal of mercury, cadmium, and lead ions from aqueous solutions. They observed the highest adsorption capacities for immobilized cells for a pH in the range 5.0-6.0, achieving mercury, cadmium, and lead ion adsorption capacities of 89.5, 66.5, and 253.6 mg g 1 dry adsorbent, respectively. On the other hand, control samples composed of only calcium alginate beads provided less metal-binding sites and yielded lower adsorption capacities of mercury, cadmium, and lead ions at 32.4, 27.9, and 173.9 mg g-1 dry adsorbent, respectively. Acidic pH conditions were not optimal due to the protonation of the cell wall components. In contrast, mildly acid conditions (pH range 5.0-6.0) allowed sufficient interaction of the heavy metal ions with the carboxylate and phosphate groups of the algal cell wall (Bayramoglu et al. 2006). Neutral pH was found to be the optimal condition for an efficient chromium biosorption by immobilized C. vulgaris and freshwater cyanobacterium A. doliolum cells in alginate (Mallick and Rai 1993).

Barkley (1991) investigated the utilization of immobilized algae in a permeable polymeric matrix for the adsorption of mercury ions from groundwater in both laboratory and pilot-scale field tests. Their resulting immobilization product (AlgaSORB) was quite robust and can be packed within adsorption columns, having sufficient porosity to allow easy diffusion of the ions toward the cells. Field test results showed that AlgaSORB was a highly reasonable alternative to the conventional ion-exchange resins (Barkley 1991).

Nakajima et al. (1982) achieved the removal of uranium ions from both fresh­water and seawater samples using the immobilized cells of Chlorella sp. in poly­acrylamide gels. They also reported that this system can be used several times by applying consecutive adsorption and desorption stages.

Recovery of precious metals with immobilization methods can be a highly cost — effective process. da Costa and Leite (1991) used immobilized C. homosphaera cells within alginate beads for the adsorption of gold metal, which achieved a very high absorption yield of around 90 % of the initial quantity of gold present in solution.

Due to their exclusive catalytic properties, corrosion, and oxidation resistivity, palladium and platinum noble metals have been widely used in various areas from metallurgical processes, chemical synthesis, petroleum processing, electronics to automotive industry (Dziwulska et al. 2004). As a result of the high emission risks of these metals into the environment, it has become important to monitor their concentration in environmental samples. Thus, several microorganisms have been investigated for the separation and preconcentration of some trace metals such as palladium, platinum, copper, cadmium, lead, and gold via biosorption processes, which then allows the use of analytical methods such as atomic absorption spec­trometry and inductively coupled plasma optical emission spectrometry (Carrilho et al. 2003; Dziwulska et al. 2004; Elmahadi and Greenway 1991; Godlewska — Zylkiewicz 2003).

Dziwulska et al. (2004) demonstrated the selective biosorption of palladium and platinum ions from strong acidic solutions (pH below 2), using immobilized C. vulgaris cells on anion-exchange resin Cellex-T. This technique was also used for the preconcentration and analysis of these noble metals for graphite furnace atomic absorption spectrometry in different environmental samples including wastewater, tap water, and grass. Elmahadi and Greenway (1991) used Chlamy — domonus reinhartii and S. capricornutum algal cells immobilized on controlled — pore glass for the preconcentration of copper, silver, and chromium metals for atomic adsorption spectrophotometric detection. In their work, they also found that the presence of some compounds, such as sodium chloride, humic acid, and sodium bicarbonate, can interfere with metal biosorption process by competing for the metal ions. Silica gel was used as the immobilization matrix for Stichococcus bacillaris microalgae for lead preconcentration (Mahan and Holcombe 1992), while silica gel-entrapped Pilayella littoralis brown microalgae was used for the preconcentration of copper, iron, aluminum, and cobalt ions for their detection by inductively coupled plasma optical emission spectrometry (Carrilho et al. 2003).