Fuel Ethanol from Sugarcane Molasses

A 14-million-gallon/year facility for 95% ethanol production from sugarcane molas­ses was technically the easiest production process to design and cost in the 1970s (table 5.3). To simplify even further, although coproducts (CO2 and fusel oils) were considered, no economic calculations were made for these; sale of the yeasts grown in

TABLE 5.3

Cost Estimates for Ethanol Production from Molasses

Manufacturing input

Annual cost ($ x 103)

Cost (% of total)

Molasses3

9100

63.2

Other materials

100

0.7

Power

44

0.3

Steam

315

2.2

Water

30

0.2

Labor

770

5.3

Administration

400

2.8

Interest

1178

8.2

Depreciation

1405

9.8

Maintenance

662

4.6

Taxes and insurance

397

2.8

Total

14401

100

Ethanol sales (gallons)

13539

Yeast sales

942

Ethanol

0.994

production costb ($/gallon)

Source: Data from Paul.12 a 82,000 tons per year

b After allowing for sales of the yeast coproduct

the fermentations were, however, included to effect a cost reduction of approximately 6.5%. The final calculated manufacturing price of 95% ethanol was $0.995/gallon, “a cost which is today very comparable to producing alcohol from ethylene.”12

Of the production costs, the raw material molasses was the dominating factor, accounting for 63% of the total — no exact geographical location for the hypotheti­cal facility was given but the quoted molasses price ($50/ton) was the 1978 summer average of molasses delivered to the East Coast and Midwest of the United States.