Ethanol production in Brazil

The production of ethanol is considerably simpler in Brazil as there is no starch to process. The sugarcane is harvested and milled to extract sugar (sucrose) and the rest of the plant, known as ‘bagasse’, is retained as it can be burnt in boilers. The sugar can be processed to produce sugar and the residue and molasses used for fermentation or the sugar juice used directly (Fig. 6.6). The sugar and salts are run into 100,000­400,000 l open bioreactors and inoculated with yeast. After fermentation has ceased, the yeast is removed by flocculation or centrifugation and the liquid distilled. If more than 95.6% ethanol is required a second distillation is carried out with the ethanol blended with fusel oil. The residue from the first distillation can be used as a fertilizer. The economy of the process is improved greatly as the residue from the sugarcane (bagasse) is used to fire boilers which supply steam for the distillation process.