Biomass Felling and Extraction Harvesting Equipment

Felling is a prerequisite of any wood based biomass supply, whether it takes place as an integrated part of traditional roundwood harvesting or as a specific biomass harvest. In this section, distinction is made on the most important types of felling technology. Felling methods range from motor-manual (chainsaws and brush-cutters) to fully mechanized systems, each with rational areas of application. Although mechanised harvesting systems have been practiced for at least three decades, motor-manual methods have been a traditional and historic part of biomass and timber procurement since the early 1950s.

The use of chainsaws and brush-cutters are at times (depending on tech­nological level of the organisation involved with bioenergy production, terrain, extraction system and biomass type and dimension) the preferred means of chang­ing the state of the standing biomass. The felling of spiny or thorny biomass places limitations on the use of motor-manual felling systems, as it is diffi­cult to approach the biomass. Multi-stemmed biomass also negatively impacts motor-manual productivity, particularly when individual stems are of small diam­eter. Typically this situation requires the use of mechanised multi-stem felling systems to overcome piece size challenges.

In developing countries the use of chainsaws in conventional FT, TL and CTL operations from which biomass residues are retrieved remains an integral part of the harvesting supply chain; i. e., felling, debranching, cross-cutting and topping, where applicable. However, productivity, worker safety and biomass product quality are marginal and modern mechanised systems for felling, debranching and cross-cutting are becoming more the rule than the exception (Pulkki 1992, 2000).

Mechanised felling (and extraction) systems are based on agricultural trac­tor units, excavators, or purpose-built forest machines, such as feller-bunchers, harvesters or forwarders. What distinguishes these machines from each other is their stability in the terrain, operator safety (ROPS, FOPS and OPS) and working capacity at the boom tip. But caution should be exercised when applying agricultural tractor/trailer systems in forwarding of biomass due to these units operating outside their intended design specifications.

In mechanised systems the felling, handling and eventual processing of the biomass is done using one of a number of specialized harvesting and/or processing heads categorized below. It is generally not necessary to use a sophisticated head for biomass harvesting as specifications on dimensions or quality are low or non­existent. However, some type of multi-stem capability is preferable. Mechanised felling equipment can be categorised as follows:

• Felling head: a felling head grasps a tree and fells it using one of a number of cutting technologies (i. e., chain saw, disc saw, shear, auger) (Fig. 6.1). The felling head is lighter and cheaper than other heads but cannot process a tree, i. e., usually is not fitted with feed rollers or debranching knives.

• Harvesting head: this head has the ability to grasp a tree, fell it, lower it in a controlled fashion/direction, and process it (i. e., debranch, measure the length and cross-cut).

• Accumulating head: this can be either a harvesting head or a felling head that has been fitted with accumulating arms which can hold multiple stems on a plate on which to rest the butt ends.

• Processing head: this head is typically fitted to an excavator or loader boom and is used for processing (i. e., debranching, cross-cutting, and in some cases debarking) FT that have been felled and gathered (e. g., at a landing). These heads do not have the capability to fell trees.

The size and type of the base machine, the crane type, forest conditions and operator skill all influence productivity. A larger base machine would be more stable and powerful when working a bigger head, or accumulating more trees, at a greater distance from the striproad (boom reach). However, smaller scale systems (e. g., agricultural tractor with crane and lightweight felling head) do and will continue to fill an important role in biomass procurement (Russell and Mortimer 2005).