Current Status of R&D in Biochemical Conversion of Second — and Third-generation Feedstocks to Biofuels

In the recent years, extensive research on biofuels production from second — and third-generation feedstocks has demonstrated remarkable achievements in terms of efficient enzyme system, microorganisms, innovative conversion technologies, and newer strategies of process integration. Table 5 shows the state of the development of biofuels from second — and third-generation feedstocks. As evident from Table 5, each of the individual processes is at a different stage of development and unless all these processes reach the commercial stage, it is not possible to anticipate a full-scale commercial plant for liquid biofuels production that can be established in all parts of the world. However, recent advances in biofuels research and subsi­dies from government can make it possible in the coming years.

It should be noted that to make biofuels enter into the market and compete with gasoline, it is important that cost is significantly reduced and liquid biofuels should be able to sustain without any government subsidies. Moreover, both private and public sectors should participate actively to realize the liquid biofuels industry to supply the demand of fuels for the future world and upcoming generations. The IEA projects that sugarcane ethanol and advanced biofuels could provide up to 9.3 % of total transportation fuels by 2030 and up to 27 % by 2050. But to achieve these pro­jections, at least a threefold to fivefold increase in land use for energy crops cultiva­tion and significant yield improvement in developing countries is needed.

Table 5 State of development of biochemical conversion route for second — and third-generation liquid biofuels production [adapted from IEA (2008)]

Individual process

Key objectives

State of development

Pretreatment

Properly size the material Produce ideal bulk density Remove dirt and ash Rapid depressurization to explode fiber Open the fiber structure

Demonstration/commercial but need optimization for different feedstocks and downstream processing

Fractionation

Cyclone to separate solids from vapors

R&D

Enzyme production

Cost and processing rate are key factors

Commercial but needs further cost reductions to reach USD 0.02-0.03Л of ethanol

Enzymatic hydrolysis

Produce C6 and C5 sugars Reduce viscosity

Early demonstration

Hexose fermentation

Standard yeast

Commercial

Pentose fermentation

Standard yeast is not suitable. New microorganisms dictate yield and rate. This affects feedstocks and capital expenditure on plant

Research/pilot plant moving toward commercialization

Ethanol recovery

Distillation to obtain 99.5 % ethanol

Commercial

Lignin recovery and

Separate lignin and other solids

Research/pilot plant co-

applications

Combust for heat and power or to produce biomaterial co-products

products to improve economic performance

Waste treatment

Detoxification/biorefinery of waste effluent

Research/commercial

Lipid extraction from algal biomass

Develop efficient method for lipid production and extraction from algal biomass

R&D

Cellulosic algal biomass

Cultivate algal biomass that can produce/accumulate cellulose components in cell mass

R&D