BIMETALLIC PALLADIUM SELOX CATALYSTS

Incorporation of a second metal into palladium catalysts can improve both alcohol selox stability and selectivity. Typical promoters such as Ag, Bi, Pb and Sn [157, 193-196], enhance oxidation performance towards chal­lenging substrates such as propylene glycol [197] as well as allylic and benzylic alcohols. Wenkin et al. [194] reported glucose oxidation to glu­conates was increased by a factor of 20 over Pd-Bi/C catalysts (Bi/Pds = 0.1) versus Pd/C counterparts. In situ XAS and attenuated total reflection infrared spectroscopy (ATR-IR) suggested that Bi residing at the catalyst surface protects palladium from deactivation by either over-oxidation (a hypothesis since disproved [166, 167, 169]) or site-blocking by aromatic solvents [153]. Prati et al. [200] first reported significant rate enhance­ments and resistance to deactivation phenomena in the liquid phase selox of d-sorbitol to gluconic/gulonic acids upon addition of Au to Pd/C and Pt/C materials [198], subsequently extended to polyol and long chain ali­phatic alcohols [199]. A strong synergy between Pd and Au centres was also demonstrated by Hutchings et al., wherein Au-Pd alloy nanoparticles supported on titania exhibited increased reactivity towards a diverse range of primary, allylic and benzylic alkyl alcohols compared to monometal­lic palladium analogues. The versatility of Au-Pd catalysts has also been shown in selox of saturated hydrocarbons [201], ethylene glycol [202], glycerol [203] and methanol [204], wherein high selectivity and resistance to on-stream deactivation is noted.

The effect of Au-Pd composition has been extensively studied for bimetallic nanoparticles stabilised by PVP surfactants [205]. An opti­mal Au:Pd composition of 1:3 was identified for 3 nm particles towards the aqueous phase aerobic selox of benzyl alcohol, 1-butanol, 2-butanol, 2-buten-1-ol and 1,4-butanediol; in each case the bimetallic catalysts were superior to palladium alone. Mertens et al. [206] examined similar systems utilising 1.9 nm nanoparticles, wherein an optimal Au content of around 80 % was determined for benzyl alcohol selox. The synergic interaction between Au and Pd therefore appears interdependent on nanoparticle size. It is well-known that the catalytic activity of Au nanoparticles increases dramatically <2 nm [207], hence it is interesting to systematically com­pare phase separated and alloyed catalysts. The author’s group prepared titania-supported Au shell (5-layer)-Pd core (20 nm) bimetallic nanoparti­cles for the liquid phase selox of crotyl alcohol and systematically studied the evolution of their bulk and surface properties as a function of thermal processing by in situ XPS, DRIFTS, EXAFS, XRD and ex-situ HRTEM. Limited Au/Pd alloying occurred below 300 °C in the absence of particle sintering [208]. Higher temperatures induced bulk and surface alloying, with concomitant sintering and surface roughening. Migration of Pd atoms from the core to the surface dramatically enhanced activity and selectiv­ity, with the most active and selective surface alloy containing 40 atom % Au (Fig. 18). This discovery was rationalised in terms of complementary temperature-programmed mass spectometric studies of crotyl alcohol and reactively formed intermediates over Au/Pd(111) model single crystal cat­alysts which reveal that gold-palladium alloys promote desorption of the desired crotonaldehyde selox product while co-adsorbed oxygen adatoms actually suppress aldehyde combustion. In contrast, the combustion of propene, the undesired secondary product of crotonaldehyde decarbonyl — ation, is enhanced by co-adsorbed oxygen [160].

image032

FIGURE 18: Impact of thermally induced Au-Pd alloying of (left) titania-supported Au shell-Pd core nanoparticles on crotyl alcohol aerobic selox adapted from reference [208], with permission from Elsevier; and (right) ultrathin gold overlayers on Pd(111) on crotonaldehyde and propene decomposition with/without co-adsorbed oxygen, adapted from reference [160] with permission from the PCCP Owner Societies

Scott et al. prepared the inverse Au core-Pd shell nanoparticles and explored the catalytic cycle for alcohol selox to assess their associated stability [205, 209-212]. In situ Pd-K and Pd-LIII edge XAS of a Au nanoparticle/Pd(II) salt solution were undertaken to discriminate two pos­sible reaction mechanisms. No evidence was found that crotyl alcohol oxidation was accompanied by Pd2+ reduction onto Au nanoparticles, re­sulting in the formation of a metallic Pd shell (with oxygen subsequently regenerating electron-deficient palladium), and therefore proposed P-H elimination as the favoured pathway. Scott and co-workers proposed that the Au core prevents the re-oxidation of surface Pd0 atoms; no Pd-O and Pd-Cl contributions were observed by EXAFS.

In summary, the selective oxidation of complex alcohol substrates can be accomplished through Pd-mediated heterogeneous catalysis with high turnover and product selectivity. Application of in situ and operan — do techniques, such as X-ray and IR spectroscopies, has elucidated the mechanism of alcohol oxidative dehydrogenation and competing aldehyde decarbonylation. Surface PdO has been identified as the active catalytic species, and deactivation the result of reduction to metallic palladium and concomitant self-poisoning by strongly bound CO and carbonaceous residues. Breakthroughs in analytical tools and synthetic approaches to engineering nanoporous supports and shape/size controlled nanoparticles have delivered significant progress towards improved atom and energy efficiency and catalyst stability, however, next generation palladium selox catalysts necessitate improved synthetic protocols to create higher densi­ties of ultra-dispersed Pd2+ centres with superior resistance to on-stream reduction under atmospheric oxygen.