Development of pH-stat batch culture with continuous feeding substrate solution to obtain protein-rich cell mass for two-stage culture

Fructose is an expensive carbon source in the fermentation industry, hence we next investigated the application of other economical carbon sources for the heterotrophic culture in the two stage method. We used acetic acid as the carbon source and developed a pH-stat continuos substrate-feeding method for the culture. Flask culture experiments showed the optimum concentration of acetic acid for cell growth was very low (ca.1.0 g-dnr3) and the growth was seriously inhibited by a slight increase in acetic acid concentration. It was, therefore, necessary to control the acetate concentration around this level in high cell density cultivation. The ratio of consumption of acetic acid to that of ammonium by A. eutrophus cells was determined by a standard-type batch culture experiment to be about 10 (mol-acetic acid/mol — ammonium). It was therefore expected that the acid-base equilibrium in culture system would be balanced by feeding the substrate solution in which the C/N ratio was 10 (mol/mol) so as to maintain the culture pH at a constant level, in order for acetate concentration in the fermentor to be also controlled at low level. However, in batch culture with such a feeding, acetate concentration of the culture liquid increased after cell concentration reached approximately 5 g*dnr3. The increase in acetate concentration was thought to be due to the depletion of mineral nutrients. Hence, the mineral concentrations in the medium was increased 5 times as that of the basal medium (this was referred as 5-fold medium). As a result, acetate concentration was controlled around 1 gednr3 and cell concentration reached about 25 g*dnr3 after 18 h. Acetate concentration increased after that due to the depletion of phosphate. A pH- stat batch culture was hence carried out by feeding a solution in which the C/P ratio was 118.4 (mol-C/mol-P). Acetate concentration was maintained around 1 gednr3, and cell and protein concentrations increased to 48.6 g*dm-3 and 35.0 gedm~3, respectively after 21 h of cultivation (Fig.4). Autotrophic cultivation for P(3HB) accumulation was then performed using the protein-rich cell mass obtained from a pH-stat batch culture into which the modified substrate solution was fed. When the cell concentration reached to about 5 g*dnrr3, feeding of the substrate solution was stopped and autotrophic cultivation was performed by feeding a substrate gas mixture into the fermentor. P(3HB) accumulated in the cells up to about 60 % by dry cell weight. This feeding method can therefore be used in fermentation process where the cell growth or P(3HB) accumulation is inhibited by high concentrations of the substrate such as propionate, formate, or lactate, etc.

image147

Cultivation time (h)

 

Подпись: Figure 3Time course of autotrophic culture of A. entrophtts in bench-plant scale culture system.

image149

Cultivation time (h)

Figure 4 Time course of pH-stat batch culture with feeding acetic acid and inorganic nutrients solution. The C/N and C/P ratios in the feed solution were 10 and 118.4(mol/mol), respectively.

 

Подпись: 16. ISHIZAKI ET AL. Microbial Production of Biodegradable Plastics 299

Table I. List of autotrophic cultivations of hydrogen-oxidizing bacteria and fermentaive production of P(3HB) using various microorgansims and substrates

 

Подпись: In Fuels and Chemicals from Biomass; Saha, B., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1997.

Strains

Substrate

Culture Cultivation method time (h)

Cell

concentration

(g-dm3)

Cell

productivity (g-dm J-h‘)

P(3HB) P(3HB) concentration productivity (g-dm3) (g-dm3-h‘)

Ref.

Alcaligenes

H2/02/C02

Batch

25

25.0

1.00

9

eulrophus

Alcaligenes

H2/02/C02

Batch

40

91.3

2.28

61.9

1.55

5

Pseudomonas

H2/02/CO2

Batch

48

24.0

0.50

10

hydrogenovora

Alcaligenes

H2/02/CO2

Continuous

0.40

11

eutrophus

Alcaligenes

H2/02/C02

Batch

70

18.0

0.26

16.0

0.23

12

eulrophus H16

Alcaligenes

H2/02/C02

Continuous

0.33

13

hydrogenophilus

Pseudomonas

H2/02/C02

Continuous

3.00

14

hydrogenothermophila Alcaligenes H2/O2/CO2

Batch

60

60.0

1.00

36.0

0.60

3

CUltUfjrtUA

Recombinant

Glucose

Fed-batch

42

117.0

2.79

89.0

2.11

15

E. coli

Protomonas

Methanol

Fed-batch

121

223.0

1.84

136.0

1.12

16

елігициепь

Alcaligenes

Glucose

Fed-batch

50

164.0

3.28

121.0

2.42

17

eutrophus

Alcaligenes

Sucrose

Fed-batch1)

18

142.0

7.89

68.4

4.0

18

latus

Methylo-

Methanol

Fed-batch

70

250.0

5.57

130

1.85

19

bacterium organophilum

Alcaligenes

Glucose*

Fed-batch

50

90.42)

1.80

20

eutrophus

valerate

1) The inoculum cell size was 13.7 g*dm

2)The product was poly(hydroxybutyrate-co-hydroxyvalerate).