Combustion Chemistry. Emissions. Engine problems and deposits

Besides the properties discussed above and accompanying operational problems, the question of combustion, emissions, and engine deposits of biodiesel fuels is of extreme significance and will be discussed here.

Generally, similar types of compounds are observed in the exhaust emissions of conventional DF and vegetable oil-derived fuels. This is additional proof of the suitability of fatty compounds as DF because there presumably exist similarities in their combustion behavior.

Emissions from any kind of engine are the result of the preceding combustion within in the engine. The combustion process, in relation to the properties of the fuel, and its completeness are responsible for any problems associated with the use of biodiesel, such as formation of deposits, etc. To understand the formation of emissions and deposits, and possibly direct the combustion to suppress undesirable emissions and deposits, it is essential to study the combustion of the fuel.

Ideally, the products of complete combustion of hydrocarbons are carbon dioxide (C02) and water according to the equation (shown for alkanes (saturated hydrocarbons)):

C„H2^2 + (1.5w + 0.5)O2 — nC02 + (л+1)Н20

Combustion in a diesel engine occurs mainly through a diffusion flame and is therefore incomplete {8). This causes the formation of partially oxidized materials such as carbon monoxide (CO), other oxygenated species (aldehydes, etc.), and hydrocarbons.

In the case of biodiesel, liberation of C02 (decarboxylation), as indicated above, from the ester moiety of the triglyceride or methyl ester occurs besides combustion formation of C02 from the hydrocarbon portions of biodiesel. The formation of C02, an incombustible compound despite its high oxygen content (although mistakenly assumed by some that it can serve as a combustion enhancer because of its high oxygen content), shows that one has to be judicious in choosing oxygenated compounds as combustion enhancers because the combustion-enhancing properties will depend on the nature of the oxygen (bonding, etc.) in those compounds. Therefore, the higher oxygen content of biodiesel does not necessarily imply improved combustion compared to conventional DF because of removal of this oxygen from the combustion process by decarboxylation, but C02 may contribute to combustion in other ways.

Exhaust emissions observed in the combustion of conventional DF and biodiesel are smoke, particulates (particulate matter), polyaromatic hydrocarbons (PAHs), hydrocarbons, CO, and oxides of nitrogen (NOx; also referred to as nitrous oxides, or nitrogen oxides). An important difference are sulfur-containing emissions which are not formed from biodiesel due to its lack of sulfur. Note that rapeseed contains low amounts of sulfur but variations such as canola have not only lower erucic acid content but also reduced sulfur (56).

The composition of particulate matter has been studied for conventional diesel fuels (57). Particulates from conventional DF have a high carbon to hydrogen ratio of approximately 10:1 (38). Thus, particulates are mainly carbon in forms of crystallites. As temperatures decrease below 500°С, the particles are coated with adsorbed and condensed species, which include unbumed hydrocarbons, various oxygenated hydrocarbons, PAHs and nitrogen dioxide (in case of conventional DF, also sulfur — containing species). With rapeseed methyl ester as fuel in DI engines, particulate matter showed large amounts of volatile and extractable compounds adsorbed on the soot, which caused the particulate emissions to be higher than with conventional DF (39).

PAHs are compounds composed of fused aromatic rings that may carry alkyl substituents such as a methyl group. They are of concern because many of them are known carcinogens.

Hydrocarbons represent a broad category of compounds including hydrocarbons and oxygenated species such as aldehydes, ketones, ethers, etc.

Nitrogen oxides (NOJ arise by the reaction of nitrogen and oxygen from air at an early stage in the combustion process (40). NOx emissions are difficult to control because such techniques may increase other emissions or fuel consumption (8).

Emissions of Neat Vegetable Oil Fuel. While neat vegetable oils are competitive with conventional DF in some emission categories, problems were identified for other kinds of emissions. For example, it was shown that PAH emissions were lower for neat vegetable oils, especially very little amounts of alkylated PAHs, which are common in the emissions of conventional DF (41). Besides higher NOx levels (42), aldehydes are reported to present problems with neat vegetable oils. Total aldehydes increased dramatically with vegetable oils (42). Formaldehyde formation was also consistently higher than with DF2. It was reported that component TGs in vegetable oils can lead to formation of aromatics via acrolein (CH2=CH-CHO) from the glycerol moiety (16).

Another author observed significantly lower emissions of C3 aldehydes (for example, acrolein) for methyl esters of rapeseed oil than for the oil itself {43). Another study {44) attributes increased emissions of aldehydes and ketones when using vegetable oils as fuels to the formation of acidic water during decomposition of the oils. This acidic water could be an indication for the formation of short-chain oxygenates which likely ignite poorly compared to the long-chain carbon-rich fatty compounds.

Engine Problems with Neat Vegetable Oil Fuel. Most references in this section report that, at least in short-term trials, neat oils gave satisfactory engine performance and power output, often equal to or even slightly better than conventional DF. However, vegetable oils cause engine problems. This was recognized in the early stages of renewed interest in vegetable oil-based alternative DFs. Studies on sunflower oil as fuel noted coking of injector nozzles, sticking piston rings, crankcase oil dilution, lubricating oil contamination, and other problems {29-31). These problems were confirmed and studied by other authors {45-52). A test for external detection of coking tendencies of vegetable oils was reported (53). The causes of these problems were attributed to the polymerization of TGs via their double bonds which leads to formation of engine deposits as well as the low volatility and high viscosity with resulting poor atomization patterns. An oxidative free-radical mechanism was suggested as governing TG polymerization in lubricating oil contamination when using sunflower oil as fuel {54). Fumigation with propane was studied as a means to reduce injector coking (55). The engine problems have caused neat vegetable oils to be largely abandoned as alternative DF and lead to the research on the aforementioned four solutions (32).

Emissions of esters. Generally, most emissions observed for conventional DF are reduced when using esters. NOx emissions are the exception. In an early paper reporting emissions with methyl and ethyl soyate as fuel (20), it was found that CO and hydrocarbons were reduced but NOx were produced consistently at a higher level than with the conventional reference DF. The differences in exhaust gas temperatures corresponded with the differences in NOx levels. Similar results were obtained from a study on the emissions of rapeseed oil methyl ester (43). NOx emissions were slightly increased, while hydrocarbon, CO, particulate and PAH emissions were in ranges similar to the DF reference. As mentioned above, the esters emitted less aldehydes than the corresponding neat rapeseed oil. Unrefined rapeseed methyl ester emitted slightly more aldehydes than the refined ester, while the opposite case held for PAH emissions. A 31 % increase in aldehyde and ketone emissions was reported when using rapeseed methyl ester as fuel, mainly due to increased acrolein and formaldehyde, while hydrocarbons and PAHs were significantly reduced, NOx increased slightly, and CO was nearly unchanged (56). The study on PAH emissions (41), where also the influence of various engine parameters was explored, found that the PAH emissions of sunflower ethyl ester were situated between DF and the corresponding neat vegetable oil. Reduced PAH emissions may correlate with the reduced carcinogenity of particulates when using rapeseed methyl ester as fuel (57). The general trend on reduced emissions except NOx was confirmed by later studies (58), although some studies report little changes in NOx (59-60). In a DI engine, sunflower methyl ester produced equal hydrocarbon emissions but less smoke than a 75:25 blend of sunflower oil with DF (61). Using a diesel oxidation catalyst (DOC) in conjunction with soy methyl ester was reported to be a possible emissions reduction technology for underground mines (62). Soy methyl esters were reported to be more sensitive towards changes in engine parameters than conventional DF (63).

Precombustion of Triglycerides. As discussed, every DF, conventional or vegetable oil-based, experiences an ignition delay, which is the basis of CN measurements. The fuel passes through a temperature and pressure gradient directly after injection but before combustion begins. Chemical reactions already occur in this precombustion phase. In an initial study (64), the unsaturated TGs triolein, trilinolein, and trilinolenin were studied at temperatures up to 400°С in air or N2 in a reactor simulating conditions in a diesel engine. The compounds arising in this phase were fatty acids of different chain lengths (some even longer than those in the parent fatty acids), various aliphatic hydrocarbons, and smaller amounts of other compounds such as aldehydes. The parent acids were the most prominent compounds in the precombustion mixture. Component patterns were largely independent of the starting material and reaction conditions. In a second study (65), tristearin and tripalmitin were studied besides the three unsaturated TGs at temperatures of450°С in air and N2. Presumably due to the higher temperature, different component patterns were observed. Besides mainly unsaturated aliphatic hydrocarbons and unsaturated aldehydes, various aromatics, including benzene, toluene, compounds with unsaturated side chains, and polyaromatic hydrocarbons were detected. The atmosphere (air or N2) had considerable influence on product formation. The number of components was less for samples of tripalmitin, tristearin and triolein for reactions under N2 than under air while this finding was reversed for trilinolein and trilinolenin. No fatty acids, glycerol or acrolein (as decomposition product of glycerol) were detected. Extensive decarboxylation occurred, showing that the oxygen in biodiesel does not necessarily contribute to its combustion as an oxidizer. The compounds identified are also found in the exhaust emissions of engines running on conventional DF. It is therefore necessary to influence not only combustion but also precombustion to improve the combustion properties and emissions of biodiesel.

Cetane Improvers. Various compounds such as alkyl nitrates are used as cetane­enhancing additives in conventional DF (66). Few studies on such compounds in biodiesel exist. One paper reports (67) that in a turbulence combustion chamber and at an intake air temperature of 105 °С, 8% hexyl nitrate in vegetable oils (cottonseed, rape, palm) was necessary to exhibit the same ignition delay as conventional DF. The use of nitrate esters of fatty acids as cetane improvers in DF was reported in a patent (68).