Design and operation considerations

As was previously mentioned, the iMBR represents the most widely used configuration in large scale applications. This section gives some design and operation considerations including:

i. Pre-treatment,

ii. Design flux, hybrid systems and equalization tanks,

iii. Membrane fouling control and cleaning,

iv. Sludge retention time and biomass concentration, and

v. Membrane life

2.3.1 Pre-treatment

Membranes are very sensitive to damage with coarse solids such as plastics, leaves, rags and fine particles like hair from wastewater. In fact, a lack of good pre-treatment/screening has been recognised as a key technical problem of MBR operation (Santos and Judd, 2010a). For this reason fine screening is always required for protecting the membranes. Typically, screens with openings range between 1 mm (HF modules) to 3 mm (FS modules) are common in most facilities. However, data reported by Frechen et al. (2007) for 19 MBR European plants show a more conservative plant design by reducing the screen openings to 0.5-1.0 mm for both HF and FS. Regarding primary sedimentation, it was not economically viable for small-medium sized MBR plants (< 50.000 m3/d), except for cases of retrofitting or upgrading of an existing CAS. However, for larger plants, given its advantages (smaller bioreactor volumes, reduced inert solids in the bioreactor, increased energy recovery, etc.), primary clarification can be considered. Its selection should be a compromise between energy and land cost.