Biomass to energy conversions

Biomass has been intimately connected with the everyday life of people since prehistoric times. With the advent of fire by rubbing splinters, humans began to exploit the chemical energy of biomass to produce heat. Ever since, various methods have been developed to convert chemical energy present in biomass to useful heat energy. These conversion methods can be summarized as shown in figure (1).

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Figure 1. Different categories of biomass conversion

Physical conversion of biomass typically involves pressing the plant (or animal) matter to produce triglyceride oils. Triglycerides cannot be used directly as transport fuels and needs to be processed further. Triglycerides can be converted into a renewable fuel widely known as biodiesel using the transesterification process. This process converts triglyceride in the presence of alcohol to fatty acid alkyl esters.

Biochemical conversion primarily involves using microorganisms or enzymes to breakdown complex chemicals present in biomass into simpler sugars or alcohols. Biomass conversion to alcohols such as ethanol has attracted wide interest in the recent past. The corn to ethanol technology is mature and is commercial in the US. Nevertheless, this technology has created some debate in the context that corn is still a primary food to many around the world. To circumvent this issue, significant strides have been made in the use of lingo-cellulosic biomass as a source for ethanol. In this method enzymes are used to breakdown cellulose to its monomers and subsequently subjected to fermentation under anaerobic conditions using microorganisms.

Thermochemical conversion is another key process that uses heat to induce chemical transformations in the biomass constituents to produce energetically useful intermediate and/or end products. Conversion techniques available under this umbrella can be categorized into four main processes as represented in figure (1). Energy generation by combustion of biomass can be considered as the most archaic [7]. However, increasing demand for transport fuels has led to the development of other processes that involve converting biomass into liquid and gaseous products [8] such as gasification, pyrolysis and liquefaction. Gasification is the conversion of biomass to a mixture of gases called synthesis gas (or syngas) that primarily consists of hydrogen, carbon monoxide, carbon dioxide and methane. During gasification, biomass is heated under an oxygen-lean environment [9]. Synthesis gas can be directly used in an internal combustion engine or can be converted to liquid fuels using a method known as Fisher-Tropsch (FT) synthesis [7, 10]. Fisher-Tropsch process is considered to be quite energy intensive and therefore, is not yet believed to be economical to compete with petroleum fuels. Nevertheless, active research is still in progress to improve the process [11, 12]. Fermentation of synthesis gas to alcohols (primarily ethanol) using microorganisms is also an active area of research [13].

Pyrolysis and liquefaction are two closely related routes targeted towards producing liquids — called bio-oil or bio-crude [14, 15]. Although not universally accepted, the term bio-oil generally refers to the highly oxygenated liquid product that directly exits a pyroloysis reactor. The term bio-crude represents a more deoxygenated liquid product.

Pyrolysis, unlike gasification, takes place in an oxygen-free atmosphere. The most common technique for producing a large volume of condensable fraction is the fast pyrolysis process. Several reactor configurations used for fast pyrolysis include: ablative, entrained flow, rotating core, vacuum pyrolysis, circulating fluidized bed, and deep bubbling fluidized bed reactors [16]. During fast pyrolysis, biomass is heated at a very high heating rate (eg. 103­104 K/s)[17]. The temperature at which the thermal scission of biomass material such as cellulose and lignin take place is around 450-550 °C. The bio-oil portion is originally in the vapor-phase and obtained by quenching the volatile output. The yields of the condensable — fraction are reported to be as high as 70-80%. According to some kinetics studies conducted for different biomass, the frequency factor for pyrolysis varies between 109-10u orders of
magnitude. This is an indication of how fast the reaction would occur during a short residence time [18].

Since its chemical complexity, the biomass pyrolysis reaction has been studied by using model compounds like cellulose. A set of possible reactions paths under different heating conditions is presented in figure (2)[19, 20].

The composition of bio-oil is substantially different from crude petroleum due to the presence of high concentrations of oxygenates. Biomass to bio-oil pyrolysis stoichiometry can be represented using an empirical formula as shown in eq.(1).

Bio-oil properties are highly variable and depend heavily on the type of biomass. High fibrous biomass that contains high amounts of lignin is considered to be the most effective for the production of bio-oil for fuel applications. Further, the oil-yields and composition of bio-oils highly depend on the process (pyrolysis/ liquefaction) used. Fast pyrolysis yields higher amounts of bio-oil compared to slow pyrolysis whereas liquefaction produces low amounts of oxygenated compounds as compared to fast pyrolysis. Oxygenated compounds such as aldehydes, alcohols, ketones, and carboxylic acids can be seen in bio-oils in varying degrees. A typical product distribution of bio-oil is depicted in figure (4). It can be seen that bio-oil contains large amounts of ketones, carboxylic acids and aldehydes [22].

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Figure 3. Different industrial applications of bio-oil derived from biomass (In formation adapted from Bridgwater et al. [21].)

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Figure 4. Relative distribution of chemical compounds in bio-oil (In formation adapted from Adjaye et al. [23].)

Bio-oil has already been tested in furnaces and gas turbines [21], as well as in space heaters and in boilers[24, 25], as represented in figure (3). Although bio-oil has potential as a crude — oil alternative, problems have been reported when bio-oil was used in such applications. These include, blocking filters by high levels of char particulates, high viscosity causing pumping issues, and corrosion from the low pH [26].

Liquefaction is another approach to producing bio-oils. The concept of oil production using biomass in hot water surfaced in the early 1920’s. However, a more robust and effective method was not available until Pittsburg Energy Research Center (PERC) in the 70’s demonstrated the use of carbon monoxide, steam and sodium carbonate catalyst at Albany Biomass Liquefaction facility in Oregon USA. Detailed information on this method can be found elsewhere [27].

The quality of bio-oil from the liquefaction process is reported to be superior to that obtained from pyrolysis. Liquefaction of biomass using super — critical methods can be considered as one of the more recent techniques under investigation.

Conversion of biomass to a product that is compatible with existing petroleum refinery infrastructure is prudent in several fronts. First, this will allow biomass to be converted into fuels and chemicals that are identical to what we use today (such as gasoline, diesel and jet fuels). So, such fuels could be used in present-day automobiles with no engine modifications. On the other hand, usage of existing fuel production and distribution of infrastructure helps long-term sustainability of biomass-to-fuels technology [28].

The challenge of converting bio-oil into a hydrocarbon fuel has been effective for the removal of functional groups that contain oxygenates (-OH, — COH, — COOH, etc.). The oxygen content of biomass-derived bio-oil is estimated to be 35-40% with a heating value between 16 and 19 MJ/kg [8]. In the recent years, there has been an unprecedented growth of research and developmental efforts related to conversion technologies and the information is scattered. Accordingly, the overall objective of this review is to assimilate this information and compare the status of key deoxygenation technologies.